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Quality Control for Mcd Product. Quality Control for Mcd Product. Incoming Material All material is bought from APPROVAL supplier Collect Heavy Element test report and Guarantee Letter Pass the related Feasibility test by RAM
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Quality Control for Mcd Product • Incoming Material • All material is bought from APPROVAL supplier • Collect Heavy Element test report and Guarantee Letter • Pass the related Feasibility test by RAM • Conduct Heavy Element test again on High Risk material while 1st Batch incoming material received (ie Deco Paint and Pigment) • Critical Parameter Check according to SVP • AQL inspection checking by IQC on each batch of Incoming material according to In-house IQC checking procedure ONLY THAT MATERIAL PASS THE IQC CHECK CAN BE RELEASED TO PRODUCTION
Quality Control for Mcd Product • Molding Process • Assigned molding machine for Mcd mold unit • Critical parameter and sign sample is placed • Record and check the critical parameter of each machine by QC on each shift daily.(ie cycle time, injection pressure, injection temperature, shot weight, reground material level • AQL inspection checking by QC every batch of molding according to In-house molding QC procedure • Sampling drawn the test unit to internal lab for TS01-06 Physical test every shift daily
Quality Control for Mcd Product • Deco Process • Assigned Tempo painting machine and assigned paint storage area to prevent any contamination. • All Paints were Heavy Element tested before use • Sign sample is placed • 100% appearance check by Line inspector • AQL inspection checking by QC every batch of deco unit according to In-house QC procedure
Quality Control for Mcd Product • Assembly and Packaging Process • Assigned special assembly line for Mcd product • Sharp tools control exists • Process flow, QC inspection procedure and Sign sample placed • 100% Cleaning, appearance and correct assembly check by Line inspector
Quality Control for Mcd Product • Assembly and Packaging Process (Cont’s) • UV light and Metal detector check before packing in Carton • AQL inspection checking by QC every batch of packed unit according to In-house QC procedure • Packed unit will be stored in security area before shipment
Quality Control for Mcd Product • In-house QA Physical Lab test • All Technicians are well trained to perform Mcd required test. • Responsible for physical test on daily production unit according to SVP requirement
Quality Control for Mcd Product In-house QA Physical Lab test TS01 Sharp point test TS02 Sharp Edge test
Quality Control for Mcd Product In-house QA Physical Lab test TS03 Impact test TS04 Bite test TTF test machine with CAT analysis system
Quality Control for Mcd Product In-house QA Physical Lab test TS05 Torque and Tension test TS06 Compression test
New challenge • More and more Chemical Requirement – RSS and GSQA
New challenge Environmental Sustainability