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Curled Metal Products, Inc. Jennifer Phillips. Economic Environment. Early 1990’s Economy emerging from recession Slow growth. Curled Metal Products, Inc. Producer of engine parts for auto industry Auto industry in recession Sales had dropped 10% from 1991 to 1992
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Curled Metal Products, Inc. Jennifer Phillips
Economic Environment • Early 1990’s • Economy emerging from recession • Slow growth
Curled Metal Products, Inc. • Producer of engine parts for auto industry • Auto industry in recession • Sales had dropped 10% from 1991 to 1992 • Net income had decreased 39% during that time • New product developed by engineering department • Cushion pad used in driving piles • Able to use same manufacturing technology
Pile Driving Industry • Used wood blocks or asbestos as pads • Inefficient and unsafe • Three segments • Segment 1: 20% of market; pile driving contractors with jobs scheduled far into future; own about 20 rigs apiece • Segment 2: 30% of market; large general contractors; usually own a pile driver for larger projects and use own employees • Segment 3: 30% of market; small general contractors; rent equipment as needed and hire pile driving crews
Testing the Product • Convinced Colerick Foundations to test the pads on a papermill expansion • CMP pads drove piles 33% faster than asbestos • Eliminated downtime for changeover
Issues • How should CMP price the pads? • Use existing equipment or • Purchase $50,000 new tooling • How should CMP market the pads? • Target which segments • Distribution channels
Determining Price • Costs • Cost-plus pricing based on total costs • Achieve desired 45% gross margin • Competitive products • Adding value to CMP pads • Time-saving qualities • Safety • Efficiency • Customer Demand • No statistical data available • Research did indicate that average job was 10,000 feet with 345 million feet of piles driven each year
Cost Assumptions Additional capacity of 3,000 pads per year can be added at a cost of $75,000 for additional equipment and tooling. Total cost reduction of about 53%
Marketing Assumptions • No manufacturers dominating business • No structure to distribution • Dealers and renters of hammers provided pads • Heavy construction supply houses sold them • Pile manufacturers offered them • Pads were a necessary part of business • Asbestos pads were priced at $2 to $3 each
Results from Colerick Test X Table A
Results from Colerick Test Lowest possible price to cover costs and still obtain 45% gross margin Table A
Results from Colerick Test Theoretically, this is the highest price. No savings are provided to customer and marketing at this price would be nearly impossible. Table A
Set initial price at $250/pad Results from Colerick Test Table A
Invest in $50,000 New Tooling Maintain 3,000 pad capacity initially
Marketing Strategy • Get a Patent • Target mostly Segments 1 and 2 • Usually own equipment • Segment 3 rented equipment; pads provided by rental company • Buy from supply companies
Distribution Channel • Find representatives that sell to supply houses and distributors of materials • Offer commission of 1.5% for each set of 6 pads sold • Offer distributors an initial 15% discount for first order of 50 pads • Keep avenues open for direct sales to contractors • Sell on benefits of product • Safer than asbestos • More efficient • Saves substantial amount of time • Less time for each job = more jobs • Representatives and distributors will have to know of these qualities
At end of Year 1, determine whether additional capacity is necessary.
Sources • Norton, R. “The U.S. Economy Begins to Crawl From the Mire.” Fortune Magazine. November 1, 1993.