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Cross Hole Ultrasonic Monitor

High Speed Digital Signal Lab. Cross Hole Ultrasonic Monitor. Part A Presentation. Students : Lotem Sharon Yuval Sela. Instructor : Ina Rivkin. Background. Cross Hole Ultrasonic Monitor (CHUM) system made by Piletest Quality control of deep concrete foundation

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Cross Hole Ultrasonic Monitor

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  1. High Speed Digital Signal Lab Cross Hole Ultrasonic Monitor Part A Presentation Students: Lotem Sharon Yuval Sela • Instructor : Ina Rivkin

  2. Background • Cross Hole Ultrasonic Monitor (CHUM) system made by Piletest • Quality control of deep concrete foundation • Ultrasonic waves through the concrete • Measuring the energy and the first arrival time

  3. Motivation • The current CHUM uses sample rate of 500kHz, complying American standard. • A necessity came up to comply with the 1MHz French standard.

  4. Goal • Developing a board based on FPGA, that samples data at rates of up to 1MHz, and connects to the Motherboard. • Enabling a high sampling rate and a slow data transfer rate to the MC by FPGA configured as a FIFO and as a data flow controller.

  5. Data Flow Scheme • Analog Devices AD7671 LQFP48 Analog to Digital Converter • Altera FPGA Cyclone IV EP4CE6 EQFP144 • Texas Instruments Micro-Controller MSP430F5419AIPZ, on the motherboard High speed Low speed To user interface Micro-Controller Analog from Rx FPGA (FIFO) ADC 1MHz

  6. System Overview Motherboard - Power Supply Circuit - Microcontroller - Test Circuit - Variable-Gain Amplifier - Emitter Circuit Daughter Board

  7. Project Overview Part I • Electrical scheme • PCB design • PCB manufacturing & assembly • Board power supply and FPGA examination Part II • Board examination • FPGA logic design: FIFO & state machine • Microcontroller software • Whole system operation examination • Flash configuration device

  8. Our Board JTAG Oscillator 16-Bit Data 8-Bit Data ADC FPGA POWER Clock Control Control Motherboard RESET Analog input PROM

  9. Top JTAG Connector ADC FPGA Connectors Motherboard connectors

  10. Connectors

  11. FPGA Power

  12. FPGA I/O

  13. FPGA Configuration (0,1,0) -> (1,0,0)

  14. ADC

  15. Oscillator

  16. PCB Design 6 layers:

  17. Structure of Our Board FPGA Flash Config. Device ADC Operational Amplifier & Voltage Reference Serial Resistors JTAG & Motherboard Connectors

  18. Successful Tests • Electrical verification: GND & supplies • FPGA recognition via JTAG • JTAG configuration • Simple design trial run, using CLK from the MC (motherboard) and SignalTap

  19. Part B Characterization

  20. System Integration Motherboard Daughterboard Receiver circuit Analog Analog Ultrasound receiver ADC 16 Control (FPGA) Emitter circuit Ultrasound emitter USB FIFO (FPGA) User Interface 8 Software (Microcontroller)

  21. FPGA Top Level Design <- ADC Motherboard -> Controller (VHDL State Machine)

  22. FPGA State Machine St. Mach. Start=0 Sample Rate=0 Busy=1 Idle Sample Rate=1 Busy=0 FIFO Full=0 wrclk = 1 Rdclk = 1 FIFO Full=1 Count=0 St. Mach. Start=1 FIFO RD=1 wrfull=0 STMACH_RST=1 Rdclk = 0 wrfull=1 FIFO RD=1 FIFO RD=0 H/L Byte =1 FIFO RD=1 FIFO RD=1 FIFO RD=0 H/L Byte =0 FIFO RD=0 Rdclk = 1 FIFO RD=0 FIFO RD=0

  23. Microcontroller Software • Interface to UI computer • Data transfer from FPGA to the computer • Receiver circuit gain control • Emitter control • Self test simulation control

  24. Gantt

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