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Laser diode solutions from bare die to turnkey systems

Laser diode solutions from bare die to turnkey systems. agility – profitability – customer focus – reliability. Modulight, Inc. Privately held company, located in Tampere, Finland and San Jose, CA. Proprietary technology for designing, manufacturing, and integrating laser diodes

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Laser diode solutions from bare die to turnkey systems

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  1. Laser diode solutions from bare die to turnkey systems agility – profitability – customer focus – reliability

  2. Modulight, Inc. • Privately held company, located in Tampere, Finland and San Jose, CA. • Proprietary technology for designing, manufacturing, and integrating laser diodes • Established business and processes set up in own ISO certified manufacturing facility • Over a million laser units manufactured, products shipped to 4 continents and >20 countries

  3. What’s hot at Modulight • Steady growth of business since 2005 with a new record revenue in 2011 • Only original laser manufacturer holding ISO 13485 certification for designing and manufacturing medical laser systems • Recently designed-in a turnkey laser system to a cancer treatment application (total business >1.5M€ over 2011-14) • Supplied laser chips and components to projection & display application since 2010 • Started development of red and blue laser diode light engines for projection in 2011

  4. Key market segments Medical Applications: PDT, illumination, diagnostics, surgery Offer turnkey solutions to application developers and components and sub-systems to OEMs. Display & projection Applications: Laser shows, Digital Cinema, Display illumination Exploit leading high-power red diode supplier position trough close partnership with key players. Industrial Applications: Laser scanning, printing, sensing, plastic processing Offer chip to system OEM solutions to key players in the market. Defense & security Applications: Range-finding, targeting, illumination, security Components and subsystems through strategic partners in NA market, build up direct OEM business in Europe.

  5. Product offering up to turnkey systems Turnkey laser systems Easy-to-use OEM laser systems with exceptional modularity and simple control interface. Power: 0.1 – 30 W Robust fiber coupled laser modules with multiple wavelengths and power ranges. Power: 0.1 – 35 W Stand-alone laser systems with fiber output and graphical user interface. Power: 1 – 100 W Original semiconductor laser chips and bars and mounted devices for professional module manufacturers. Power: < 100 W (CW) Chips and mounted laser products Fiber-coupled laser modules OEM laser systems

  6. Customer references (1) • Modulight’s high-brightness 1550 nm pulsed lasers are leading products in eye-safe range-finding globally • Modulight’spulsed laser diodes were designed into sports laser range-finders of a major OEM with production ramp up exceeding 250kpcs in 2010 • Modulight’svisible OEM laser modules build into diagnostics systems of a major global medical equipment manufacturer • Modulight’s635 nm lasers are designed into systems of the leading PDT cancer treatment equipment vendor in US

  7. Customer references (2) • Modulight’s high-power 635nm red lasers are designed in and transferred to production for laser show projectors of the leading equipment manufacturer in China • Modulight’s635 nm turnkey lasers are designed into pre-clinical tests and systems development of the of the leading medical equipment vendor globally • Modulight’s635 nm OEM laser systems are designed into application development for gene mapping by the leading gene imaging company • Modulight’s1310nm communication lasers are delivered to the intra-satellite communication application on-board at ESA SMOS satellite

  8. Manufacturing capabilities • Complete semi-automated manufacturing line for laser diodes from epitaxy to device processing and testing and integrating packaged lasers • Capability to process up to 4” InP and GaAs wafers and knowhow on multi-mode and single-mode laser processes • Automated database-integrated laser measurement stations • Product data management and process traceability via sophisticated manufacturing database

  9. Value proposition • Unique know-how on designing and manufacturing laser diodes over range from 630nm to 1650nm • Only vendor offering Chip-to-Turnkey high-power laser platform over the same wavelength range • Leading laser manufacturer of high-power lasers at eye-safe wavelengths • Leading supplier of high-power red lasers from chips to turnkey systems (medical, industrial) • Responsiveness, dedication, and tools to bring the most challenging business cases to the success

  10. Taking care of your well-being Lasers for medical applications

  11. Modulight laser solutions in life science applications Application areas: R&D, Application development, Pre-clinical tests Prototyping Pilot production Process qualification Production Product support Life-cycle management • Custom wavelengths • Multiple wavelengths • Turnkey solutions • Hands-on technical support • Design/cost optimization • OEM solutions • Equipment integration • Product/process traceability and control • Repeatable product platforms • Cost optimized manufacturing solution • Short cycle-times • Product support

  12. Case: PerkinElmer Modulight‘s red lasers were designed into the systems of PerkinElmer, world-wide known designer and manufacturer of leading scientific solutions for evolving health, safety and environmental quality needs PerkinElmer EnSpire 2300 Multilabel Plate Reader • Key customer benefits: • Complete sub-system delivery • Cost benefit from a versatile desing to several system platforms • Superior engineering support during product launch and ramp-up

  13. Brightening your view Lasers for display & projection applications

  14. Modulight laser solutions for display & projection applications Display & projection application areas: Large scale laser projection, 3D laser cinema Display backlighting, Laser TV Laser shows

  15. Modulight laser solutions for display & projection • Application areas: • Laser projection • Illumination • Laser shows • Modulight solutions: • Wavelength 635 – 690 nm • Output power: 0.2 – 100 W • Free space / fiber delivery • Products: • Chips and mounted lasers • TO-can lasers • Fiber coupled modules

  16. Powering your productivity Lasers for industrial & environmental applications

  17. Modulight laser solutions for industrial applications Industrial application areas: Materials processing and optical pumping Fiber optic test and measurement Gas sensing, spectroscopy and printing

  18. Modulight laser solutions for gas sensing, spectroscopy and printing • Application areas: • Photoemission and atomic spectroscopy • Gas analyzers and detection of green house gases • Laser printing • Modulight solutions: • Wavelength: 630 – 1650 nm • Output power: 10mW–10 W • Free space / fiber delivery • Products: • Unmounted laser chips and bars • Mounted and TO-can lasers • Fiber coupled modules • OEM laser systems TO-can laser Butterfly module Single-emitter laser system

  19. Lighting up your perimeter Lasers for defense & security applications

  20. Modulight laser solutions for defense & securityapplications Defense & security application areas: Pointing, illumination, and targetdesignation Perimetersecurity and motionsensors Range-finding

  21. Modulight laser solutions for range-finding and scanning • Application areas: • Handheldrange-finders • NIR and eye-safeLRFs • Pumping SSL basedLRFs • Modulight solutions: • Wavelength: 850, 905, 1550 nm • Output power: 3 – 14 W • Free space / fiber delivery • Products: • Chips and TO-can lasers • Mounted lasers • Fiber coupled lasers

  22. Production and qualitycontrol at Modulight

  23. Laser production • Lasers in regularproduction >10 years, annualquantitiespresently >300 kpcs per year • Experience on GaAs and InPbasedlasersover the wavelengthsfrom 630 nm to 1650 nm • Completesemi-automatedmanufacturingline for laser wafersup to 4” withautomateddatabase-integrated laser measurementstations • Product data management and processtraceability via sophisticatedmanufacturingdatabase (MS SQL basedsystem)

  24. Customerservicebeyond the standards • Highlyskilledexperts • Controlledsemi-automatedproductionenvironment • Unique business process management with Modulight database (MLDB) Immediateresponse Shorter lead time Cost reduction 100 % traceability 100 % integration Customer benefitsMLDB infrastructure

  25. Databasecontrolledproduction • ISO9001, ISO14001 and ISO14385 certified manufacturing facility with latest IT tools for process management • Automateddatabase-integrated laser measurementstationssupport100% testingof barlevellasers • Automated data insertion to ModulightDatabase (MLDB) • Automated product verification based on actual measurementresults

  26. Quality analysis tools • Qualityanalysismostlyautomated, allelectro-opticalanalysesdoneautomatically • Automatedstatisticalanalyses and reporting for 100% outgoingproducts • Quality data management and processtraceability via sophisticatedmanufacturingdatabase (MS SQL basedsystem) • Statisticalprocesscontrolapplied to constantlyimproveprocesses

  27. Reliability tools and analysis • Automatedburn-in and lifetestingsystemssupporting ACC and APC monitoringwithdirectdatabaseconnectivity • Testchannels to chip-on-submount and TO-canproducts • Vastexperience in qualifyingproductsaccording to telcordiaspecifications, FIT <10 and median life-timesexceeding 200 yearsachieved • Activeparticipation to reliabilityworkinggroupssuch as IEEE ASTR to developreliabilityfurther The table shows example reliability report for one of Modulight’sproducts (test hours >200,000). Even without any occurred random failures, one million device hours at 85°C results in 451 FIT@40°C with 90 % confidence limit.

  28. Thank you!

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