1 / 31

Steel Guard “nanocoat” Antirust Compound

Our Endeavour A Rust Free Environment. Steel Guard “nanocoat” Antirust Compound. It is a unique , ready to use , water based rust preventing compound. Based on Nanotechnology , it acts at the molecular level of the steel surface and completely restores it to rust free condition.

razi
Download Presentation

Steel Guard “nanocoat” Antirust Compound

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Our Endeavour A Rust Free Environment Steel Guard “nanocoat” Antirust Compound

  2. It is a unique , ready to use , water based rust preventing compound. Based on Nanotechnology , it acts at the molecular level of the steel surface and completely restores it to rust free condition. It also increases the Bonding Strength of the applied material with Cement, Paint , Enamel, Epoxy etc by more than 100% What is Steel Guard “nanocoat” ?

  3. Appearance : Light Yellow & Green Odor : Mild to Light Specific Gravity: 1.30 gm / cm. Viscosity: 1.035 (approx) Film Thickness: 0.2 microns. pH Dispersion: 1.5 to 3.5 pH units Flash Point: Applicable Solid Content: 50% (+- 5%) (weight % usage) Temperature Test: Tested under – 196 C to + 300 C Application: Brushing , Spraying & Dipping Method Treatment Time: 3 to 5 Seconds Drying Time: 30 Min (Max) 24 Hrs. curing time. Coverage Area : Minimum 400 Sq.ft. – 1000 Sq.ft / Ltr. Minimum Life : 44,000 hrs. or 5 Years. Technical Data Sheet (TDS) :

  4. How to Apply : • The surface to be applied should be clean & free from any dust , dirt , grease , oil & old paint. • It can be applied by either Spraying , Brushing , Dipping or any other method. • When applied , the colour gradually changes to blue/ black with white spots (because of rust) indicating that the reaction has taken place. • Should be applied preferably between the temperatures ranging from 5 C to 45 C for excellent results. • The drying time is 30 min and curing time is 24 hrs. which can be reduced further using blower fans , heat lamps etc. • Any skilled or unskilled worker can apply it .

  5. Precautions: • Pour / Unload Steel Guard only in a Plastic / PVC container and no other metallic container. • Wear proper hand gloves, industrial masks, eye goggles for extra safety. • Incase of body contact , please wash off with soapy water first and than plain water. Safe & Eco Friendly Product : • Complies to RoHS (Reduction of Hazardous Substance directive 2002/95/EC) norms. • Is an Inorganic, Non – Inflammable , Non evaporative , Non – toxicant Fire Retardant liquid having no Polar formation and Electro Static Effect on Steel.

  6. RoHS Test Report • Steel Guard nanocoat has passed the RoHS (Reduction of Hazardous Substance) which does not contain Lead , Hexavalent Chromium , Mercury , Cadmium , PolybrominatedDiplhenylethers.

  7. Benefits of Steel Guard “nanocoat”: • Unique , one of its kind water based rust preventer & remover which makes the applied surface rust free for 44,000 hrs or 5 Years minimum. • A very thin layer 0.02 microns is formed making it resistant to Scratch & corrosion. • Bonding & Adhesion strength of the applied surface increases by more than 100% with Cement , Enamel , Paint , Epoxy etc. • Since is water based (Viscosity of 1.035) , it gives a much higher coverage area as compared to other conventional primers. • Avoids repetetive painting & repainting of structures and gives a longer , durable life avoiding huge maintenance & replacement cost of expensive machinery. • Can be applied by any skilled & unskilled labour and is a an Eco – friendly & Non – hazardous product.

  8. How Does Steel Guard Work ? • Steel Guard forms a protective layer consisting of millions of nuclei on the principles of nanotechnology. • Penentrates into very fine cracks & pores of the steel surface and creates a dense forest of micro crystals which acts as a barrier between the surface & atmosphere. • Vertical & Peripheral Crystallization takes place which results in an arrangement being generated within the surface and not above it. • The micro crystals formed creates their own space within the molecular gap of steel and stops the conversion of Fe2 & Fe3 ions into hydroxy carbonates i.e. Rust. • The arrangement formed is so closely interlinked & interwoven , it does not allow gas & water to penetrate inside iron, thus stopping it from corroding.

  9. Some FAQ’s • Doesn’t water in Steel Guard cause Rust ? No , the water in steel guard contains a rust inhibitor which prevents it from happening. • Will Steel Guard wash off in Rains ? No . Once applied properly , dried & cured for 24 hrs. rain cannot remove the coating. • Can Steel Guard protect from Acid & Acidic Fumes ? Yes , in such applications it acts as a base primer on which any other enamel , epoxy , paint can be applied . • Can Steel Guard be removed after coating ? Yes . Heat the treated metal upto 600 C to loosen the grip of Steel Guard and than brush it off.

  10. Microscopic Study of Steel Guard coated Steel ( Before Heating): • This image of a steel sample with the coating of Steel Guard nanocoat have been magnified 500 times under a microscope. The white particles are the densely formed crystals on the surface of steel on the application of steel guard

  11. Microscopic Study of Steel Guard coated Steel ( After Heating): • The steel sample shown was heated to 400ºc & was hammered away. The chips where peeled off from the surface of steel and observed under the microscope. The picture of which is shown here.

  12. Temperature Test Report • Metalab , a NABL accredited labrotary report shows ‘ No Scaling ‘ , ‘No Blistering’ and No change in the physical form , even after heating upto 300 C.

  13. Salt Spray Test Report • The ELCA Laboratories report shows a 6 time (600%) increase in the life of the applied steel with Steel Guard when compared with untreated rebar The test was conducted under the stringent ASTM Standards.

  14. Coaters Corrosion resistance Test Report ( 70 microns) • The following test shows no rust formation till 2000 hrs after using steel guard as a base primer with the total thickness of 7o microns. (ASTM standards)

  15. Coaters Corrosion resistance Test Report (45 microns) • The following test shows no rust formation till 1800 hrs after using steel guard as a base primer with the total thickness of 45 microns. (ASTM Standards)

  16. Coaters Corrosion resistance Test Report (0.2 microns) • The following test results no rust formation until 120 hrs of coating Steel Guard nanocoat with a thickness of only 0.02 microns conducted under ASTM B – 117 standards.

  17. Salt Spray Test Conducted by Tisco , Jamshedpur • The following test conducted by Tisco , Jamshedpur shows that no rust was observed after 8 Hrs , more than 50 % rust was observed after 24 Hrs. and 100% rust was observed after 32 hrs.

  18. Pull out Test conducted by TISCO , Jamshedpur

  19. Comparative Study of nanocoated TMT with Plain TMT bars. • Graphical representation of the above test conducted at TISCO Jamshedpur

  20. Bonding Strength Test Report • The Pull out (Bonding) test results show an increase of more than 100 % in the bonding strength of nanocoated rebars with concrete.

  21. How Does Steel Guard improve the Bonding Strength of Steel ? • Dense forest of micro crystals are formed which has great affinity towards cement & steel becoming inseparable up to 600 C. • Each crystal nucleus of Steel Guard nanocoat has power to attract other cement & paint molecules by virtue of crystal forces and forms a TRAP for molecules of paint / cement which do not have sufficient energy to escape. • Chemisorptions takes place where the molecules are held by a strong chemical bond formed between molecules of Steel Guard & Steel. • Each crystal of Steel Guard nanocoat is cubic shaped ( diamond shaped – 3 & 4 axes) which helps in increasing the adherence of steel / paint with substrate.

  22. Steel Guard “nanocoat” – A Definitive edge over others ….. • First water based , eco friendly rust preventer cum rust remover. • No extra layer is formed(0.02 microns) i.e. resistant to scratch . • Penetrates inside the pores of the steel and removes any existent rust & restores to rust free condition. • Increases the bonding strength by more than 100 % whereas other such products reduce the bonding with concrete , paint etc. • Effective in highly corrosive areas like chemical plants , Petroleum & refinery units , leather plants , saline environment as a base primer. • Highly economical & cost effective with much better coverage area as compared to others. • Easy to apply with minimum surface preparation. Can be dipped , brushed , sprayed or any other method by any skilled & unskilled labour .

  23. Steel Guard nanocoat & Other Primers – A Comparison

  24. Steel Guard nanocoat A Boon to the Railways : • Much higher rust resistant properties as compared to other primers . • Scratch resistant coat giving a much greater life to paint. • Tremendous adhesion to paint & steel leading to non peeling of coating. • Reduces huge maintaince cost by reducing the wagon repair cycle by more than 50 %. • Both removes & protects steel from rusting thus saving huge cost for the railways. • Much higher coverage area resulting in huge economies for the railways. • Minimal surface preparation and any skilled & unskilled worker can coat . • Safe & Eco friendly reducing health hazardous to the valuable railways labour force.

  25. Other Test Reports

  26. Film Thickness Test Report • Steel Guard nanocoat acts at the molecular level of the steel surface and does not form any extra layer & coating (0.02 microns) , when measured under deltrameter , which is illustrated in the test report

  27. Patent Application • We have already applied for the IPR and have already given our product for Patent application.

  28. Usages : • Iron & Steel Industry • Fabrication Industry • Construction Industry • Chemical Industry • Railways • Oil & Gas Industry • Maritime & Ship Building Industry • Automobile Industry • Industrial & Domestic Machinery Mfgs. • Industrial & Domestic Hardware Mfgs. • Unlimited Uses.

  29. Some of our Esteemed & Potential Customers • Tata Steel , Jamshedpur • Rajuri Steel , Jalna • Steel Authority of India , Kolkata • Steel Authority of India , Ghaziabad • G.P.Ispat , Raipur • Himadri Chemicals , Kolkata • Maharashtra State Electricity Board • Godrej & Boyce Mfg. Co. Ltd. • DMRC • Indian Road Congress , New Delhi

  30. Sole Distributors : Vidit Castings Pvt. Ltd. 40 , Strand Road Ground Floor , Room No. 59 Kolkata – 700 001 , India Tel +91 033 22432952 /22313580/ 65405783 Fax + 91 033 22310783 Mobile + 98301 58322 E-mail steelguard@live.in Manufactured By : Altron Chemicals (M.S.)

  31. Thank you Lets start a revolution in saving our national wealth ……….

More Related