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MERIT Hg System Final Design Review

Summary of the design review meeting for the Mercury target system, covering interfaces, power supply requirements, optical components, and more. Includes proposed solutions and final interface issues.

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MERIT Hg System Final Design Review

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  1. MERIT Hg SystemFinal Design Review Hg Target System Design Interfaces V.B. Graves P.T. Spampinato T.A. Gabriel MERIT Collaboration Meeting MIT Plasma Science & Fusion Center Oct 5, 2005

  2. Primary Hg System Interfaces • Facility • Optical diagnostics • Magnet MERIT Collab. Mtg Oct 17-29, 2005

  3. Facility Interfaces • Require 30kW power supply • 460V/3PH U.S. • 380V/3PH CERN • Delivery system will have on-board 110V, 24V power supplies • Anchor baseplate to floor? MERIT Collab. Mtg Oct 17-29, 2005

  4. Primary Containment As Fabricated • No reflector, no optics or optics mounting shelf • Interface drawings will be provided to BNL MERIT Collab. Mtg Oct 17-29, 2005

  5. Optical Viewing Windows • 2mm Quartz backed by 4mm Lexan • Can Lexan be used alone? • Face seals • Mechanical fasteners • Assemblies provided on both sides of primary containment as part of delivery system fabrication MERIT Collab. Mtg Oct 17-29, 2005

  6. Optical Reflector Windows • BNL to provide mirror and adjustment mechanism • Mechanically attaches to viewport cover plate • Interface drawing to be provided by ORNL MERIT Collab. Mtg Oct 17-29, 2005

  7. Optical Components • BNL to provide splitters, prisms, lenses, bracket, mounting hardware & adjustment mechanisms MERIT Collab. Mtg Oct 17-29, 2005

  8. Fiber Bundle Bulkhead Fittings • Eight connector holes provided based on BNL-supplied info • BNL provides connectors MERIT Collab. Mtg Oct 17-29, 2005

  9. Z=0 Section Cut MERIT Collab. Mtg Oct 17-29, 2005

  10. Magnet Bore Bore'd Out • Magnet designed with G-10 bore tube to insulate inner wall during cooling cycle • G-10 tube did not allow enough room for optics • Removal of bore tube requires a substitute insulator covering the upstream 20cm of the bore • Current approach uses a Watlow kapton heater foil • Thickness = 0.2mm (0.007inch) MERIT Collab. Mtg Oct 17-29, 2005

  11. Solenoid Interface • Clearance • Magnet ID = 162mm • Secondary OD = 157mm (157.5mm with foil) • Centering secondary containment within bore will require some sort of annular wedges, perhaps mechanical fastening to magnet end plate MERIT Collab. Mtg Oct 17-29, 2005

  12. Hg System / Magnet Alignment • Baseplate has jackscrews to precisely adjust cart axial position • Flex metal hoses may allow nozzle to move relative to magnet • Add means of attaching secondary containment to magnet end plate MERIT Collab. Mtg Oct 17-29, 2005

  13. Integrated Systems Testing • Prefer to perform prototypic installation sequence where magnet will be operated • Target transporter, common baseplate, tilt & elevate • If physical constraints at MIT prevent prototypic operations, we should conduct installation-only tests at another MIT location MERIT Collab. Mtg Oct 17-29, 2005

  14. Magnetic Force Analysis • P. Titus performed Ansys analysis of attractive forces between magnet and single iron cylinder • Force nearly 13000lb • Further analysis showed force decreases significantly with separation distance > 1m MERIT Collab. Mtg Oct 17-29, 2005

  15. Possible Solutions • Restrain Hg system and magnet • Increase separation distance • Design concept initiated • Use non-magnetic hydraulic cylinders, at higher cost • Chose this option after reviewing syringe vendor quotes MERIT Collab. Mtg Oct 17-29, 2005

  16. Final Interface Issues • Final dimensions of secondary containment not known until syringe vendor completes design • Design review required to be held within 30 days of award • Vertical dimensions the most critical and may slightly change some baseplate dimensions MERIT Collab. Mtg Oct 17-29, 2005

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