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Manufacturing Sequence of Garments

Manufacturing Sequence of Garments. Operation. Idea Generation. Design/Sketch. Pattern Design. Sample Making. Production Pattern. Grading. Lay Planning. Marker Making. Fabric Spreading. Cutting. Numbering. Printing/Embroidery. sewing. Washing/Dyeing. Finishing. Packing.

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Manufacturing Sequence of Garments

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  1. Manufacturing Sequence of Garments Operation Idea Generation Design/Sketch Pattern Design Sample Making Production Pattern Grading Lay Planning Marker Making Fabric Spreading Cutting Numbering Printing/Embroidery sewing Washing/Dyeing Finishing Packing Final Inspection Delivery

  2. Idea Generation ► The process by which new DESIGNS are deliberately produced ► Fashion designers are assigned for this process ► Idea generation Trip to get idea ► Idea about Color received from Color forecasting magazines like ColorTrends, Color Decoder etc. ► Spring/Summer forecasted color: Coral

  3. Idea Generation

  4. Idea Generation

  5. Idea Generation

  6. Sketch • Sketch of a particular garment including its design features is essential on paper • Sample garment are produced and verified with its sketch • Could be done manually or with the software, popular software is kaledo style of Lectra

  7. Sketch

  8. Sketch

  9. Sketch

  10. Pattern design • Hard paper copy of each component of a garment of exact size and shape • Pattern also include seam allowance, shrinkage of the fabric trimming allowance, dart etc • Could be done manually or with the help of a computer

  11. Pattern Design

  12. Sample Making • Patterns are used to cut fabric • Cut components are assembled to make a sample garment • Usually done by a very efficient and technically sound person

  13. Sample Garment

  14. Sample Garment

  15. Production Pattern • Pattern of the approved sample garments are used to make production pattern • Minor modification may done on production pattern if buyer have any advice.

  16. Gradding • Stepwise increase or decrease of a master pattern • To get the pattern of all size from a master pattern • Could be done manually or with the help of software

  17. Gradding

  18. Gradded pattern

  19. Lay Planning

  20. Marker Making • All the pattern pieces for the required sizes are arranged in the paper in such a way so that required number of different size garments may be produced with minimum fabric wastage • Used for calculation of exact consumption of fabric • Could be done manually and with the help of computer

  21. Marker Making

  22. Marker

  23. Spreading • Process of arranging fabric on the cutting table to cut • Height of the lay is limited up to maximum six inch • Could be done manually or mechanically

  24. Spreading

  25. Spreading

  26. Cutting • Normally straight knife cutting machine is used to cut out the garment component as per exact dimension of the pattern • Care must be taken to avoid cutting defects

  27. Cutting

  28. Cutting (Auto)

  29. Numbering and bundling

  30. Printing and embroidery • These two process are done before sewing • Both printing and embroidery requires flat form of the fabric for processing

  31. Printing and Emb.

  32. Printing and Emb.

  33. Sewing • Cut pieces of fabric is assembled in this process • Most important section of garment manufacturing unit • Vertical line balancing is done to produce a specific garment • Numbers of sewing machine per line varies from 15 to 60 depending on style of the garment

  34. Assembling

  35. Finishing • After passing through inspection table, all garments are normally go through thread sucking machine to remove floating dirt, measured and ironed/pressed to remove unwanted crease and to improve smoothness

  36. Thread sucker

  37. Finishing

  38. Finishing

  39. Finishing

  40. finishing

  41. Packing • Finished garments are folded as per buyers instruction, inserted into the poly bags and cartooned as advised by the buyer

  42. Packing

  43. Inspection (Final) • Final random inspection (FRI) is usually done by the buyer or the representative of buyer • After completion of packing FRI is conducted • AQL is applied in FRI as advised by the buyer • Usually AQL 2.5 is applied in Apparel inspection • Goods are delivered to the shipping agents if goods are passed in the FRI • Goods are sent to the finishing section for repair/amend if goods are failed in the FRI

  44. Final inspection

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