E N D
1. Quality Control Principles & Challenges in Veterinary Biopharmaceuticals Qurban Ali PhD
2. “Quality” No more a choice but first and foremost requirement of users;
that products are consistently produced and controlled to the quality standards
appropriate to their intended use and as required by the marketing authorization or product specification
3. “Assuring Quality” Good Manufacturing Practices (GMP)
are applied in both
“production and quality control”
4. GMP – What is needed ? all manufacturing processes are clearly defined,
systematically reviewed
consistently producing required quality specifications
critical steps of manufacturing processes and significant changes to the process are validated;
all necessary facilities for GMP are provided including:
a. appropriately qualified and trained personnel;
b. adequate premises and space;
c. suitable equipment and services;
d. correct materials, containers and labels;
e. approved procedures and instructions;
f. suitable storage and transport;
5. Operational Components
6. Maintaining Quality Guiding Principle
Consistency in achieving specifications and quality product
Application
Covers entire chain of premises, materials, processing, testing, storage and release
Self inspection
Independent quality checks
Regulatory agencies inspections
Reports and follow-up actions
Complaints & investigations
Continued R & D
7. Veterinary Biopharmaceuticals
8. Manufacture of biological medicinal products Biological medicinal products may include: vaccines, sera, antigens, hormones, cytokines, enzymes and other products of fermentation (including monoclonal antibodies and products derived from DNA/RNA)
Involves certain specific considerations arising from the nature of the products and the processes
Unlike conventional medicinal products, use of chemical and physical techniques which are capable of a high degree of consistency
Biological processes, materials, biological analytical techniques have a greater variability than physico-chemical determinations
The special properties of biological medicinal products require careful consideration in any code of Good Manufacturing Practice especially in-process controls
9. What is needed? Finished products of highest purity, safety, potency and efficacy possible
10. Pakistan – Drug Control Scenario Controlled under DRUG ACT, 1976
An act to regulate the import, export , manufacture, storage, distribution and sale of drugs including vaccines
Extends to whole Pakistan
Offence under the act can be investigated by Police Officer either upon his own information or drug inspector
Contains detailed guidelines on GMP
Current GMP guidelines revised in the light of SIX functions of WHO in the member countries
11. Veterinary Vaccines – Pakistan Challenges in Keeping Quality
Priority
Lack of priority within current control authority
Premises
Does not meet to the minimum requirements of cGMP especially in public sector
Plan
Since root back to general diagnostic work infrastructure, does not full-fill need
Personnel
Relevance and level of training remain questionable in both public and private sector
12. Challenges in Keeping Quality Raw material
No in-coming quality control of materials in place or it is erratic
Equipment
Dedicated, suite to need, and appropriate nature is needed to be looked at
Processing
Lack of control in processes at critical stages
13. Challenges in Keeping Quality Quality Control
As such it needs to be established through “instituting quality culture” &
“legal framework”
Product
Continuous R&D, diversity in products very much needed
Storage & Transport
To be considered carefully at all levels from manufacturers to supplies and users
14. Way Forward Building Capacity
Awareness
Investments
Training and expertise
Leadership
Dedicated, independent “in process” quality management at production level
15. Way Forward Instituting an “Optimal” quality assurance system
Addressing production and final product testing in proper balance
Designing and implementing control procedures best-fit to local conditions and realities
Obtaining voluntary compliance with established regulatory authority – yet keeping authority
16. Way Forward Defining Control/ Quality Standards
Process Standards
in comparison with control testing of the final products i.e Performance Standards
Legal framework
Moderate, development oriented, assigning control to relevant and enforcement system with-in current set-up keeping in view the cost-consumer relation
17. Biologics = Miracles +Tragedies + Speed bumps 13 children in St. Luice died of Tetanus after receiving diphtheria antitoxin from horse named Jim
This tragedy convinced Congress and the public that producing antitoxin of vaccine was not a simple matter like weighing out a dose of a drug on a scale”
Margaret Pittman. “The regulation of biological products 1902-1970”
18. Thank you for Your attention