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Comprehensive Solutions in Aerospace Engineering

HAL Limited offers world-class engineering solutions in aerospace, providing comprehensive services throughout the product life cycle. Our expertise includes testing & validation, manufacturing engineering, product engineering, and after-market services.

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Comprehensive Solutions in Aerospace Engineering

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  1. Comprehensive Solutions World- Class Engineering Solutions In Aerospace Infotech HAL Limited 4th Floor 110 A&B Electronics City Bangalore – 560100

  2. Comprehensive Solutions Operational Excellence Customer Intimacy About Us Core competence of Two , Unified to provide World – Class Engineering Solutions in Aerospace A Joint Venture Public Limited Company Incorporated on : 23rd August 2007 Commenced Business : 23rd January 2008 Share Capital : 28 crores

  3. The Environment • Change in relationship: • Buyer-seller • Purchase, technology transfer • /licensed production • Design and development • Coproduction, participation in manufacture to • Partnership • Change in rules( DPP): • Offset 30% -50% for sales over $65 million USD • Emphasis on design, development and coproduction, participation in manufacture • Aerospace market: • CII projection is from $155 Million now to 1Billion by 2010 • Nasscom- Booz Allen Hamilton projection is 3 billion by 2020 • Goldman – Sachs projection is BRIC economy to overtake G6 by 2050 10/29/2019 Confidential

  4. The Vision To provide high quality and cost effective comprehensive engineering and supply solution for the global aerospace market spanning the entire product life cycle Testing & Validation Manufacturing Engineering Range of offerings Applications, Tools & Processes Production Engineering Product Engineering CustomerValue Concept Engineering After Market Services Process Quality Cost Schedule Customer Requirements 4 10/29/2019 Confidential

  5. The Services Concept Engineering Product Engineering Testing & Validation Production Engineering After Market Services Manufacturing Engineering Structural analysis • Static Structures • Rotating structures • Rotor dynamics and loads • Case and externals • Linear & non-linear dynamic analysis • Rotor dynamics and engine loads • Development of Macros and ESW • FAA report writing • Design & Production Definition • Legacy Conversion • Reverse Engineering • Solid modeling • Project engineering support • Redesign for product improvement, cost reduction, weight Reduction • Conceptual design of components • Aerodynamics • 2D & 3D CFD analysis • Code development • Benchmarking of commercial CFD codes • Validation of test results using CFD • Thermal engineering • Compressor & Turbine Rotor Thermals • Compressor & Turbine Case Thermals • Test Data reduction ,data matching & analysis • Technology improvements & ESW updates 5 10/29/2019 Confidential

  6. The Services • Performance & simulation • Engine System performance analysis • Field support • Test support & test report writing • Performance and simulation analysis • Code development for performance & simulation • Control & Diagnostic Systems • Advanced diagnostic and engine management • Field support • Test support • Engine health monitoring • Air & Oil systems design and Integration • 2D and 3D CFD analysis • Technology development and ESW update • Legacy & OCE engines modeling & SF analysis • Test support, Data reduction ,data matching & analysis • SF analysis of advanced and developmental engines • Thermal managements systems • Nacelle and ventilation systems • CIPT & IPT • Multi disciplinary team proficiency • Standard work compliance • OCE corrective action programs • Rigorous root cause investigation using field data • High fidelity analytical simulations 6 10/29/2019 Confidential

  7. The Services • Global Material Support capabilities • Reverse Engineering • Repair mapping and development • Salvage clinic • Patent search and mapping • Manufacturing planning, • Process planning • Tool design • Global Support Engg. capabilities • Airline support & cactus wires • Repair design and validation • Repair mapping & documentation • Airfoil repairs • Case and combustors • Rotating structures repair • Design Metallurgy support • Manufacturing Engineering • Process Engineering & Reviews • Process Compliance and validation • Tooling services • Manufacturing program management • Special process quality checks • Quality assurance • Solumina Implementation support • Maintenance Data Service Engg. • CMM’s - New & Revisions • Repair writing • Service Bulletin Updates • Illustrated part catalogues • Conversion to electronic manuals 7 10/29/2019 Confidential

  8. The Capability Aero Structures • The Structures Team provides services for new product • development, continuous product development and repairing • processes to its clients. Some of the significant areas of • support have been: • • Bladed rotor dynamics • • Impact dynamics • • Component lifing (LCF/ HCF) • • Multidisciplinary Optimization • • Methods and Tools Development. • The team has competencies in all leading FEA tools like MSC / NASTRAN, ANSYS, ABAQUS, LS-Dyna,Pro / Mechanica, I-Sight, etc., and has been using these along with leading product design tools such as UG, Pro / Engineer and I-DEAS and CATIA for providing world-class support to its clients. Heat Transfer Expertise The team conducts thermal and CFD assessments for commercial and industrial engine components. The scope of heat transfer work includes development and validation and finite element models against actual test data and provides thermal analysis for durability assessment of components. 8 10/29/2019 Confidential

  9. The Capability • Aftermarket Services • The Aftermarket Services Group currently provides spares and repair and overhaul support to customers worldwide. • Engine service and overhaul centers are vital parts of the support chain and they rely heavily on Aerospace Engineering Capability. IHL with its trained and experienced engineers can support all 'airlines repair and overhaul' customers throughout the world. Our services are in the area of: • • Repair process development • • Application engineering • • Propulsion system analysis • • Reverse engineering. • Aero-engines Repair Development engineers are trained to recommend specialized repairs for all engine hardware such as rotors, stators, externals, cases, mechanical components, casings, airfoil and combustors after studying the relevant documentation 9 10/29/2019 Confidential

  10. Capability Matrix Focused Areas & Roles 10 10/29/2019 Confidential

  11. High Low The Capability Opportunity Framework 11 10/29/2019 Confidential

  12. Our Credentials Concept Engineering Conceptual Design Analysis - Structural - Thermal - CFD - Vibration Optimization studies

  13. Our Credentials Product Engineering Stress and vibration analysis 2-D and 3-D thermo-mechanical modelling and analysis 3D Modeling 2D Drafting Geometric Dimension & Tolerances

  14. Our Credentials Manufacturing Engineering Manufacturing Program Management Manufacturing Process Planning Tool Design 3D part planning NC Programming Vericut Simulation Repair / Assy. Process planning

  15. Our Credentials Testing & Validation Aero Engine Testing Aero-Thermal Rig Testing Aero-Acoustic Testing Flow Testing Component Testing - Fatigue - Vibration

  16. Our Credentials After Market Services Technical publications Repair design and advice Service bulletins Testing, performance analysis Health monitoring and Reliability analysis Fleet Management Program monitoring After Market commercial support - Warranty

  17. The Team Performance Model 17 10/29/2019 Confidential

  18. 22% The Benefit Tooling (27%) Manufacturing (18%) Re- Design ( 30%) Overall 22% savings 18 10/29/2019 Confidential

  19. The Performance Enablers Training • Classroom Training • 75 + CBT Titles Support Communities • In House • Automation Tools • Jigs Fixtures Assets • Templates • Coding Standards and Guidelines • Reusable Components • Best practices • Lesson Learnt G Productivity Gainer • Technology Updates • Current Events • Cross CoE Interaction Technology Sharing • Cross Business Knowledge Sharing • Challenging technologies • Educational Sessions by Premier Universities Professors Knowledge Management – A Key Delivery Enabler 19 10/29/2019 Confidential

  20. Measure Analyze Improve Control Define Effectivity On-time Delivery Defects & Simulated Feedback Estimate Compliance The Metrics 20 10/29/2019 Confidential

  21. Thank You! 10/29/2019 Confidential

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