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SMALL GROUP ACTIVITY

DELHI MILK SCHEME. SMALL GROUP ACTIVITY. CONSERVATION & EFFICIENT UTILISATION OF WATER. JAL HE JEEVAN HAI. BIO – DATA TITLE OF SGA : WATER SAVING Registration No. : SGA-2-04-1007 Date of commencement : 10-OCT-2007

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SMALL GROUP ACTIVITY

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  1. DELHIMILK SCHEME SMALL GROUP ACTIVITY CONSERVATION & EFFICIENT UTILISATION OF WATER

  2. JAL HE JEEVAN HAI

  3. BIO – DATA TITLE OF SGA : WATER SAVING Registration No. : SGA-2-04-1007 Date of commencement : 10-OCT-2007 S.G.A. Name : SETU SAMUNDRAM Name of the Team Leader : Sh. A.P.S.SAWHNEY Facilitator’s Name : Sh. D.V.S. DAHIYA Coordinator : Sh RAJAN RAINA Member’s Name : Sh SANJAY SATI : Sh. H.N.BHANDARI : Sh. BALWAN SINGH : Sh. ANIL KUMAR : Sh. GAUTAM CHAND : Sh. JAI PARKASH FREQUENCY OF MEETING BIMONTHLY NO. OF MEETINGS 20 TEAM REVIEWS 04 MANHOURS 80 ABSENTEEISM 10%

  4. Q.I. PROCESS STEPS: • 1.-REASONS FOR IMPROVEMENT. • 2.-CURRENT SITUATION. • 3.-ANALYSIS. • 4.-COUNTER MEASURES. • 5.-RESULTS. • 6.-STANDARDISATION. • 7.-FUTURE PLANS.

  5. REASONS FOR IMPROVEMENT • TO REDUCE THE WATER CONSUMPTION BY PREVENTING THE LOSS OF WATER. • TO INCULCATE THE HABIT OF SAVING WATER ACROSS THE UNIT. • TO CREATE AWARENESS AMONG THE EMPLOYEES OF THE ORGANIZATION REGARDING SAVING OF WATER. • TO MINIMIZE THE LOSSES DUE TO NEGLIGENCE OF MANPOWER/PROCESS ERRORS /LEAKAGE/EXCESS UTILIZATION, ETC. • TO STUDY THE POSSIBILITIES OF REUSE OF WATER. • TO IMPROVE THE OVERALL FINANCIAL STABILITY AND GROWTH OF THE ORGANIZATION.

  6. CURRENT STATUS The team divided the study in two parts: A. MACRO STUDY B. MICRO STUDY MACRO STUDY: Period I April 2006 - July 2006 Period II Aug 2006 - Nov 2006 Period III Dec 2006 - March2007 Period I: Total water consumption (KL) Milk water Ratio(avg)_ April 2006 1348.67 3.7 May 2006 1332.42 3.88 June 2006 1440.03 4.52 July 2006 1439.39 4.33 Period II: Aug 2006 1483.87 5.25 Sept 2006 1404.07 5.41 Oct 2006 1368.71 5.6 Nov 2006 1323.30 4.7 Period III: Dec 2006 1340.68 4.65 Jan 2007 1298.42 4.43 Feb 2007 1369.71 4.69 March 2007 1205.68 3.98

  7. PROBLEM STATEMENT • DURING 2006-07, AVERAGE CONSUMPTION PER DAY WAS 1362.68 KL & AVERAGE MONTHLY BILL WAS RS 31 LAKHS. (AVERAGE MILK WATER RATIO IS 1: 4.54 WHICH WAS VERY HIGH.)

  8. TARGETS TARGET:-1. The team has decided to bring down 25% of water consumption in the last qtr of 2007-08. TARGET:-2. The team decided to further bring down the water consumption by 20% of target 1 upto the middle of 2008-09. TARGET:-3. The team further decided to bring down the water consumption by 10% of target 2 upto the end of financial year 2008-09.

  9. ANALYSIS

  10. BRAIN STORMING 1.USE OF TUBEWELL WATER FOR CLEANING FLOOR OF SILO’S AREA, BY PRODUCT SECTION, POWDER ROOM. 2.RECIRCULATION OF SEAL COOLING WATER OF AMMONIA COMPRESSORS. 3.COLLECTION OF WATER FOR RE USE . -HEAD COOLING WATER OF AIR COMPRESSOR. -HEAD COOLING WATER OF POLY PACK MACHINES. -COLLECTION OF FINAL RINSE WATER OF SILOS. -COLLECTION OF FINAL RINSE WATER OF PST/RST TANKS.

  11. BRAIN STORMING 4.RE-USE OF WATER COLLECTED ABOVE. -FOR PROCESS HALL CLEANING. -FOR GHEE ROOM CLEANING AND GHEE COOLING. -FOR RST/PST HALL CLEANING. -FOR RCM HALL CLEANING. -FOR WASHING OF CRATES(100)% AT THE CRATE WASHERS.

  12. BRAIN STORMING • Optimum utilization of ETP water. • Water harvesting. • C.I.P of silos. • C.I.P of RST/PST Tanks. • C.I.P of crate washers. • C.I.P. of separators, MRPX, pasteurizers, Homogenizer . • Frequent leakages of water from pipes, taps. • Wastage of water through various water points. • Water overflow from tanks.

  13. CONTD

  14. COUNTERMEASURE MATRIX

  15. COUNTER MEASURES

  16. RESULTS

  17. RESULTS

  18. RESULTS

  19. RESULTS

  20. STANDARDISATION • COUNTER CHECKS THROUGH P.D.C.A • AWARENESS ABOUT SAVING OF • WATER THROUGH • TRAINING • POSTERS • SLOGANS • MEETINGS

  21. FUTURE PLANS - RAIN WATER HARVESTING - REPLACEMENT OF WATER COOLED COMPRESSORS TO AIR COOLED COMPRESSOR

  22. THANK YOU

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