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Welcome to APM

Welcome to APM. Value Added Services Product Design & Development Assistance Program Management Supply Chain Sourcing & Management. Manufacturing Injection Molding Assembly On-site & Off-Shore Tooling. APM Core Competencies. APM. Founded in 1971

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Welcome to APM

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  1. Welcome to APM

  2. Value Added Services Product Design & Development Assistance Program Management Supply Chain Sourcing & Management Manufacturing Injection Molding Assembly On-site & Off-Shore Tooling APM Core Competencies

  3. APM • Founded in 1971 • On-site mold building & repair added in 1980 • Employee owned and operated • Combined annual sales of $20,000,000 for 2013 • Approximately 120, non-union employees • Certified to ISO 9001:2008, ISO 14001 Pending • U.L. listed for molding and assembly

  4. Facility Facts and Figures • Location provides easy Interstate access • 50,000 sq. feet of manufacturing space • 60,000 sq. feet of warehousing space • 7,500 sq. foot machining, tooling & prototyping facility • 5 Acres of additional property for future expansion • Satellite warehouse facilities

  5. Supply Chain Sourcing and Management Comprehensive Domestic and Off Shore Supply Chain Network for: • Aluminum & Zinc Die Casting • Steel Stampings • Screw Machine • Aluminum & Plastic Extrusion • Roll Forming • Thermal/ Vacuum Forming • Spring and Wire Forming • Electrical Components • Various forms of prototype & production tooling • Powder coating, E Coating, Wet Paint, Polishing, Plating

  6. Engineering Capabilities • Product development assistance • Industrial Design assistance • Application analysis • Material selection • Design enhancement and “value” engineering • SolidWorks CAD

  7. Lean Management Systems based on Shingo principles of operational excellence Flow / Pull 1. Visual Metrics 9. Problem Solving 2. Daily Status Review Meeting 8. Process Tracking 3. Accountability Board Culture of Continuous Improve-ment Process Discipline • Employee suggestion program 4. A3 Project Management 6. Leader Standard Work 5. Gemba Walks

  8. APM’s “LEAN” Implementation Status Review Meetings Visual Metrics Accountability Boards 5S A3 Project Planning Kaizen events Value Stream Mapping

  9. Injection Molding

  10. Injection Molding • 38 molding machines • Press Sizes: 5 to 725 tons • Flexibility ranging from high volume fully automated work cells to low volume, short runs, and prototyping

  11. Injection Molding • Injection molding of thermoplastics • Closed loop control Cincinnati Milacron molding machines available for close tolerance molding • Runner removal robots and 3 axis full servo parts removal robotics for reduced part cost and repeatability

  12. Scheduling & Real Time Monitoring Integrated Scheduling for MRP and EDI

  13. Automotive Interior, Exterior & Drivetrain

  14. Automotive Seating, Latch Assemblies, Relays, Hybrid system components, etc.

  15. Motor Housings & Fans

  16. IT and Communications

  17. Gears

  18. Secondary Operations

  19. Part Removal Robots

  20. Press-side assembly and testing Drilling, tapping, ultrasonic assembly and Heat Induction welding Pad printing and hot stamping Painting, plating and vacuum metalizing available Secondary Operations

  21. Vibration Welding Ultrasonic Welding & Insertion Secondary Operations

  22. Assembly

  23. Assembly • 15,000 sq. ft of Assembly Cell floor space with room for expansion • Assembly ranging from basic “kitting” of parts to complex assemblies with mechanical and electrical testing • U.L. Listed Manufacturer

  24. Complex Mechanical Assemblies

  25. Remote Power Taps

  26. Medical CPU Housing, LCD Monitor Mount, and Keyboard Platform

  27. LED Task Light Assembly

  28. Quality Assurance

  29. Quality Assurance & Inspection • ISO 9001:2008 Registered (14001 pending) • ASQC/ASQE Trained Auditors • Level 1 thru 4 PPAP experience • Fully equipped QA laboratory • Optical Comparator, Wenzel Programmable CMM • Omnimark Moisture Analyzer • Color Spectrophotometer, MacBeth Lighting Booth & Gloss Meters for precision color matching

  30. Advanced Production Quality Planning

  31. Optical Comparator & CMM’s Programmable Wenzell CMM Optical Comparator

  32. Color Matching Mac Beth Color Booth Color Spectrophotometer for objective color measurement

  33. Injection Molds & Tooling

  34. On site tool shop for Prototyping, Assembly Fixturing, Production Tooling and Repairs

  35. Southern Mold & Tool • Wholly owned subsidiary of APM (located on the same property) dedicated 100% to APM’s customer base • Class A production molds, low volume “bridge” & prototype tooling • Production machining of components to support assembly. • 24 hr availability for emergency repairs

  36. Southern Mold and Tool

  37. Haas CNC Machining Centers EDM Machines Charmilles Roboform 30 Agie Elox Mondo 3

  38. Off Shore Tooling Options

  39. Warehousing & Shipping • 60,000 sq. foot heated warehouse • Flexible stocking programs • 6 Loading Bays available for Trailer drop off • 24 hour staffing of warehouse • Drop shipments and Distribution Program availability • Satellite warehouse for additional storage and distribution

  40. Summing it all up... QUALITY SERVICE SUPPORT DELIVERY VALUE APM…

  41. American Plastic Molding Corp. P.O. Box 480 965 South Elm Street Scottsburg, IN 47170 812-752-7000 PH 812-752-5155 FAX sales@apmc.com www.apmc.com

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