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Tunnel Cryogenics Instrumentation & Controls for the LHC

Tunnel Cryogenics Instrumentation & Controls for the LHC. Enrique Blanco AB/CO IS. Outline. QRL control system (“Sector 78”, Sector 81) UNICOS architecture Results LHC Tunnel cryogenics control system UNICOS architecture & Cryo Layout Shared responsibilities: AT, AB

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Tunnel Cryogenics Instrumentation & Controls for the LHC

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  1. Tunnel Cryogenics Instrumentation & Controls for the LHC Enrique Blanco AB/CO IS

  2. Outline • QRL control system (“Sector 78”, Sector 81) • UNICOS architecture • Results • LHC Tunnel cryogenics control system • UNICOS architecture & Cryo Layout • Shared responsibilities: AT, AB • Current developments • Planning • CIET: Cryogenics Instrumentation Expert Tool • Architecture • Status and current developments Enrique Blanco AB/CO IS

  3. UNICOS QRL cryogenics control architectureQRL full sector Point 8 Cryogenic control room OWS OWS PVSS DS Ethernet Quantum <–> S7-400. PLC QuantumSchneider PLC S7-400 Siemens PROFIBUS DP networks (4) PROFIBUS PA networks Enrique Blanco AB/CO IS

  4. QRL cryo controlResults • First sector: “Sector-78” (600m) was made almost 100% by AB/CO • Generation, Logic implementation • Support • Sector 81 • Collaboration between AB/CO/IS, AT ACR/IN & its Polish team (PT) • AB/CO IS • Formation of the PT • Providing tools, help on generation and general support • AT ACR/IN • Generation tools usage • First-line support • AT/ACR expressed his happiness about the control system deployed for the QRL test and the high reactive support provided by AB/CO Enrique Blanco AB/CO IS

  5. QRL cryo controlSCADA Enrique Blanco AB/CO IS

  6. Outline • QRL control system (“Sector 78”, Sector 81) • UNICOS architecture • Results • LHC Tunnel cryogenics control system • UNICOS architecture & Cryo Layout • Shared responsibilities: AT, AB • Current developments • Planning • CIET: Cryogenics Instrumentation Expert Tool • Architecture • Status and current developments • Open issues Enrique Blanco AB/CO IS

  7. Local Cryogenic control room CCR OWS …. PVSS DS OWS …. Ethernet WFip Gateways (LINUX) PLC S7-400 Siemens UNICOS PROFIBUS DP networks (4) WFIP Networks (8) PROFIBUS PA networks RadTol electronics LHC cryogenics control architectureLHC Full Sector Enrique Blanco AB/CO IS

  8. LHC cryogenics control architectureLHC Full Sector Layout WorldFip Copper cable WorldFip Fiber Profibus Fiber Profibus DP Copper cable Ethernet UTP Enrique Blanco AB/CO IS

  9. FESA XML config LHC cryogenics control architectureShared responsibilities AT/ACR IN AB/CO/DM AB/CO/FE AB/CO/IS PLC & PVSS CIET software Gateway application PLC software SCADA software Enrique Blanco AB/CO IS

  10. LHC cryogenics control architectureCurrent Activities • New SIEMENS S7 UNICOS framework • PLC resources optimization • CFAWG • Functional analysis (identify non conformities) • Adequate process requirements to UNICOS • Optimal design of the HMI (distributed system) • Adapting generation tools to create automatically part of the process logic code (Goal: Minimize manual intervention) • Non-conformities treatment • Take advantage of the repetitiveness in the tunnel arc • Unify the configuration data source • Create additional features to ease operation (requirements) • Recipe framework • Parameters persistency Enrique Blanco AB/CO IS

  11. UNICOS architecture First ideas about elementary circuits Electrical & Cryogenics cells HMI LHC cryogenics control architectureCFAWG Architecture Courtesy of the CFAWG Enrique Blanco AB/CO IS

  12. Instantiation generation device type templates Supervisiondevice instance META-MODEL Device instantiation devices DB Scripts Instance Generator Meta-Model PLC device instance Meta-ModelGenerator Logic generation Device instantiation Logic Generator Logic Files Logic DB Complete Logic code Logic templates Replace generic skeleton by Actual logic model LHC cryogenics control architectureModel based Generation Supervision UNICOS FW UNICOS comm. interface UNICOS baseline PLC Enrique Blanco AB/CO IS

  13. LHC cryogenics control architectureLast planning 20 agents 2 proto Know delay?? DFB?? 5/8 Electronics ready Enrique Blanco AB/CO IS

  14. Outline • QRL control system (“Sector 78”, Sector 81) • UNICOS architecture • Results • LHC Tunnel cryogenics control system • UNICOS architecture & Cryo Layout • Shared responsibilities: AT, AB • Current developments • Planning • CIET: Cryogenics Instrumentation Expert Tool • Basics & Architecture • Status and current developments • Open issues Enrique Blanco AB/CO IS

  15. CIETBasics • CIET: Cryogenics Instrumentation Expert Tool • Diagnostics thru home-made radtol electronics • Measurement quality: TT, PT, LT • Card reset WFip network WFip network Enrique Blanco AB/CO IS

  16. CIETLHC Full Sector Enrique Blanco AB/CO IS

  17. CIETLHC Full Sector Local Cryogenic control room CCR UNICOS OWS …. PVSS DS PVSS DS CIET OWS …. Ethernet WFip Gateways (LINUX) PLC S7-400 Siemens PROFIBUS DP networks (4) WFIP Networks (8) PROFIBUS PA networks RadTol electronics Enrique Blanco AB/CO IS

  18. AB/CO AT/ACR CIETBasic components Thermo DB LHC Controls configuration Cryo control Instrumentation expert tool PVSS DS OWS PVSS DS OWS Generator FESA conf Cryogenics gateway application (FESA framework) CMW XML configuration file PLC S7 IEPlc WFip Agent x Agent 2 Agent 1 Enrique Blanco AB/CO IS

  19. CIETComponents and AB/CO responsabilities Control system specs Additional specs SCADA PVSS CIET PVSS Configuration Configuration Code S7 PLC Cryo Gateway Specs DB (Access) Cryo Control System FESA DB UNICOSGenerator AB/CO: IS XML config Generator FE DM Enrique Blanco AB/CO IS

  20. CIETStatus & Current Developments • Input from AT ACR/IN • Definition of the specs to be filled • No electronics prototypes up to now. • Supervision • First prototype is done • Interfaces: CMW properties refinement • To do list: • [AB/CO IS] ThermBase DB query for updating calibration curves. • [AB/CO IS] Automatic generation of the configuration file • Gateway • First prototype is almost finished [75%] • To do list: • [AB/CO FE] Synchronization (FESA process must be triggered by the FIP process) • [AB/CO FE, IS] Diagnostic data format: Devices, Gateway, Agents, …?? • [AB/CO FE] FIP process optimization • [AB/CO FE] Startup problem (SHM) • [AB/CO FE, DM] Automate FESA XML Instantiation • Planning • First electronics about 15 Feb (2 agents), 20 agents in the tunnel by end of February Enrique Blanco AB/CO IS

  21. LHC cryogenics control architectureLast planning 20 agents 2 proto Know delay?? DFB?? 5/8 Electronics ready Prototyping DB filled Enrique Blanco AB/CO IS

  22. Conclusions • QRL Sector 78 & Sector 81 • First integration was really satisfactory • LHC Tunnel cryogenics • New architecture using UNICOS S7 • Tight scheduling involving many iterations • Commissioning: • Full structure for a sector: 4 gateways, 3 PLCs, ~ 2000 I/O • Communications between PLC & Gateway (IEPLC) • Under discussion: Return Module, RF • CIET • Prototyping phase (~ 2 months) • Missing tools: • Generation of the supervision configuration file • DB tool for FESA XML (device instantiation) Enrique Blanco AB/CO IS

  23. And… Questions ? Enrique Blanco AB/CO IS

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