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Slide for Chapter 2 of - L.J. Krajewski, L.P. Ritzman, Operation Management - Strategy and Analysis, Fifth Edition (1999). Addison Wesley Operations Strategy. How do we decide. What, How, and When we produce ?. Example from HP multinational production of printers. Environment.
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Slide for Chapter 2 of - L.J. Krajewski, L.P. Ritzman, Operation Management - Strategy and Analysis, Fifth Edition (1999). Addison WesleyOperations Strategy
How do we decide What, How, and When we produce ?
Environment Corporate Strategy Competitive Priorities Functional Strategies The Big Picture Capabilities
Why is this essential in SW? 1993: Web browsers 1994: Java 1.0, OO Patterns 1995: Windows 95 and Windows NT4 1996: Java 1.1 1997: UML 1.0, C++ 3.0 1998: Java 1.2, DHTML, ... ….. Not to mention JavaCC, Visual composers, CORBA, OO Frameworks, Analysis and Architectural Patterns, ...
Market analysis • segmentation • needs assessment Socioeconomic and business environment Study what is around!
Market analysis • segmentation • needs assessment Socioeconomic and business environment • Corporate strategy • missions • goals • distinctive competencies Corporate Strategy Mission Goals DistinctiveCompetences
Mission • What business are we in now? • Who are our customers ? • What are our basic beliefs? • What are the key performance objectives (profit, growth, market share, ...) by which we measure success ? < For the Project you have to determine “the Mission” by Sept. 25>
Goals • For each key performance objectives that you have listed, set the level that you want to achieve • It is IMPERATIVE that you quantify your goals right upfront, so you will be able to assess objectively whether or not you are meeting your goals.
Distinctive Competencies • Workforce • Facilities • Market and financial know-how • Systems and technology The study by Potter: “Do what you know how to do”
Market analysis • segmentation • needs assessment Socioeconomic and business environment • Corporate strategy • missions • goals • distinctive competencies • Future directions • global strategy • new products/ services • Competitive priorities • Operations Marketing • cost • quality Finance • time • flexibility Others Competitive Priorities
Market analysis • segmentation • needs assessment Socioeconomic and business environment • Corporate strategy • missions • goals • distinctive competencies • Future directions • global strategy • new products/ services • Competitive priorities • Operations Marketing • cost • quality Finance • time • flexibility Others Competitive Priorities Cost 1. Low cost Quality 2. High-performance design 3. Consistent quality Time 4. Fast delivery 5. On-time delivery 6. Development speed Flexibility 7. Customization 8. Volume flexibility
The Concept of Order Qualifier • The minimum level for a given competitive priority to enter a given market • When deciding about competitive priorities we have: • to satisfy the Order Qualifier in each Competitive Priority • to select the Competitive Priorities to excel
Market analysis • segmentation • needs assessment Socioeconomic and business environment • Corporate strategy • missions • goals • distinctive competencies • Future directions • global strategy • new products/ services • Competitive priorities • Operations Marketing • cost • quality Finance • time • flexibility Others • Functional area strategies • finance • operations • others Functional Area Strategies
Market analysis • segmentation • needs assessment Socioeconomic and business environment • Corporate strategy • missions • goals • distinctive competencies • Future directions • global strategy • new products/ services • Competitive priorities • Operations Marketing • cost • quality Finance • time • flexibility Others • Capabilities • current • needed • plans • Functional area strategies • finance • operations • others Capabilities
Flow Strategy • Flow strategies deal with how the operations of a firm are structured to develop a product or provide a service • In the software industry, they are often called “Process Strategies” • There are two extreme in flow strategies: • Flexible flow strategy • Line flow strategy
Corporate strategy Future directions Competitive priorities Operations strategy • Flow strategy • Flexible flows • Intermediate flows • Line flows • Process decisions • Quality decisions • Capacity, location, and layout decisions • Operating decisions The Role of Flow Strategy Capabilities
D T R B P Operations of a Health Center D: Doctor (examination rooms) R: Radiology (X-ray) T: Triage (assess severity of illness) B: Blood (lab test) P: Pharmacy (fill prescriptions)
D T R B P Health Center - Physical Exam Physical exam Physical exam D: Doctor (examination rooms) R: Radiology (X-ray) T: Triage (assess severity of illness) B: Blood (lab test) P: Pharmacy (fill prescriptions)
D T R B P Health Center - Broken Arm Physical exam Physical exam Broken arm Broken arm D: Doctor (examination rooms) R: Radiology (X-ray) T: Triage (assess severity of illness) B: Blood (lab test) P: Pharmacy (fill prescriptions)
Physical exam Flu Physical exam Broken arm Broken arm D T R B P Flu D: Doctor (examination rooms) R: Radiology (X-ray) T: Triage (assess severity of illness) B: Blood (lab test) P: Pharmacy (fill prescriptions) Health Center - Flu
Features of Flexible Flow • The system is organized around processes • Processes move customers / goods around competence centers / machine shops • Best use: wide range of low volume products / services
A S H F A: Front-end body-to-chassis assembly H: Hood attachment F: Fluid filling S: Start-up testing Operations of an Automobile Assembly Plant
Mid-sized 6 cylinder Mid-sized 6 cylinder A S H F A: Front-end body-to-chassis assembly H: Hood attachment F: Fluid filling S: Start-up testing AAP - Mid-sized 6 cylinder
Mid-sized 6 cylinder Mid-sized 6 cylinder A S H F Compact 4 cylinder A: Front-end body-to-chassis assembly H: Hood attachment F: Fluid filling S: Start-up testing Compact 4 cylinder AAP - Compact 4 cylinder
Features of Line Flow • Equipment and employees are organized around products and services • Can be automated • Best Use: High volume production of few products or services
None Flexible flows • Tool shop • Health center • General medical practice Jumbled flows Jumbled, but with some dominant flows Linear flows Intermediate flows • Branch offices • Print shop • Health clinic Flow pattern Line flows • Oil refinery • Cafeteria • Assembly plant None Low volumes Moderate High volumes or one-of-a-kind volumes products or services Volume Flow Strategies
Typical Flow Strategies • Make-to-Stock Strategy • Standardized Services Strategy • Assemble-to-Order Strategy • Make-to-Order Strategy • Customized Services Strategy
Flow Strategy Flexible Flows Line Flows Tendency for customized products Tendency for standardized products and services, with low volumes and services, with high volumes High-performance design quality Consistent quality More emphasis on customization More emphasis on low cost and volume flexibility Long delivery times Short delivery times Linking Flow Strategy with Competitive Priorities
Flow Strategies at LFKHS and Chaparral Read pages 45 - 58 before Lab, we will discuss the matter during the lab
Flow Strategies at LFKHS and Chaparral Decision Area Flexible Flows Line Flows at LFKHS at Chaparral
Flow Strategies at LFKHS and Chaparral Decision Area Flexible Flows Line Flows at LFKHS at Chaparral Business Low-volume, High-volume strategy customized services standardized products make to stock
Flow Strategies at LFKHS and Chaparral Decision Area Flexible Flows Line Flows at LFKHS at Chaparral Business Low-volume, High-volume strategy customized services standardized products make to stock Competitive Customized services, Low-cost, fast delivery, priorities consistent quality, and consistent quality and volume flexibility
Flow Strategies at LFKHS and Chaparral Decision Area Flexible Flows Line Flows at LFKHS at Chaparral Business Low-volume, High-volume strategy customized services standardized products make to stock Competitive Customized services, Low-cost, fast delivery, priorities consistent quality, and consistent quality and volume flexibility Process design Labor intensive Capital intensive
Flow Strategies at LFKHS and Chaparral Decision Area Flexible Flows Line Flows at LFKHS at Chaparral Business Low-volume, High-volume strategy customized services standardized products make to stock Competitive Customized services, Low-cost, fast delivery, priorities consistent quality, and consistent quality and volume flexibility Process design Labor intensive Capital intensive Capacity Relatively low utilization Relatively high utilization
Flow Strategies at LFKHS and Chaparral Decision Area Flexible Flows Line Flows at LFKHS at Chaparral Business Low-volume, High-volume strategy customized services standardized products make to stock Competitive Customized services, Low-cost, fast delivery, priorities consistent quality, and consistent quality and volume flexibility Process design Labor intensive Capital intensive Capacity Relatively low utilization Relatively high utilization Supplier Informal Long term relationship
Flow Strategies at LFKHS and Chaparral Decision Area Flexible Flows Line Flows at LFKHS at Chaparral Business Low-volume, High-volume strategy customized services standardized products make to stock Competitive Customized services, Low-cost, fast delivery, priorities consistent quality, and consistent quality and volume flexibility Process design Labor intensive Capital intensive Capacity Relatively low utilization Relatively high utilization Supplier Informal Long term relationship Scheduling Fluid Planned far ahead
Exercise (time permitting) The case of BSB, Inc.: The Pizza Wars Come to Campus