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DMI (Delta Mold Inc.). Your Global Resource for Injection Mold Tooling. Charlotte, North Carolina (USA) ISO 9001: 2000 Certified. Charlotte NC Facilities. HEADQUARTERS BUILDING 54,000 Sq. / ft. Charlotte NC Facilities (Continued). ADJACENT SUPPORT FACILITY 14,000 Sq./ft.
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DMI(Delta Mold Inc.) Your Global Resource for Injection Mold Tooling Charlotte, North Carolina (USA) ISO 9001: 2000 Certified
Charlotte NC Facilities HEADQUARTERS BUILDING 54,000 Sq. / ft
Charlotte NC Facilities (Continued) ADJACENT SUPPORT FACILITY 14,000 Sq./ft
-Key Facts- • Established 1978 • Privately Owned • Annual Sales $20 + Million • ISO 9001: 2000 Certified • 53,000 square feet of Climate Controlled Manufacturing-14,500 Square Feet of Administrative and Engineering • Total Employees 85 (Strategic Alliances) * Delta Technologies Group Auburn Hills Michigan • * Offshore Partnerships Taipei Taiwan / Suzhou China • * Offshore Partnerships Qingdao China
Equipment Overview • Main Tooling FacilityRepair Facility • 3- Overhead Cranes 1-25 ton, 2-20 ton 1- 10-ton crane • 2- Mecof High Speed Mills. 1- large CS 500, and 1- Medium Performa 1- Johnford High Speed Mill • 4- Boring Mills 1- Drill Press • 1- Johnford High Speed Mill 1- Lathe • 2- Gundrill 2- Bridgeports • 2- Small Droop & Rien’s Retro-Fitted for High-Speed 1- OKK milling machine • 11- Bridgeports 2- Boring Mills • 1- Parpas High Speed 5 Axis Mill 4- Depo Mills (Details and small tools) • 1- Lathe • 4- Spotting Presses Machine Limits X Y Z Weight Table • 1- Makino V-55 N/C Machine for Cutting Electrodes Mecof # 1 157 67 39.3 70,500 208 x 43 Fixed • 2- Large Makino EDNC 156 tank EDM’S Mecof # 2 90 39 47 70,500 86 x 45 • 4- Medium Size Elox Tanks Toshiba # 1 79.5 59 55 13,800 63 x 55 Rotary • 4- Surface Grinders Toshiba # 2 98 59 60 17,600 98 x 59 Fixed • 1- 2500-Ton Cincinnati Co-Injection Press Toshiba # 3 78.7 59 55 13,800 63 x 55 Rotary • 1- Toshiba 950-Ton Sampling Press Toshiba # 4 78.7 59 55 13,800 63 x 55 Rotary • Toshiba # 5 118 90.5 63 33,000 86 x 72 Rotary • Wotan BM 70 40 58 6,000 72 x 44 Rotary • Droop # 1 74.2 37.2 33.3 15,400 94 x 39 Fixed • Droop # 2 73.8 33.2 33.3 15,400 94 x 39 Fixed • Depo # 1 50 23.7 30 3,000 57 x 24 Fixed • Depo # 2 50 23.7 30 3,000 57 x 24 Fixed • Depo # 3 40 24 25 2,000 50 x 23 Fixed • Depo # 4 40 24 25 2,000 50 x 23 Fixed • Gundrill 104 58 96 60,000 96 x 60 Fixed
Our Quality Beliefs & Targets • Build the Best Mold, for the Best Price, on Time, Every time, To Better Serve Our Customer Needs. Provide Products and Services That Not Only Meet, But Exceed the “Expectations of Our Customers”. Continue Our Reputation As a Company That Cares For Our Customer’s Needs, While Developing and Maintaining a Strong Working Partnership. • Quality Certifications • ISO 9001: 2000
(Core Business) Production & Prototype Tooling • PRODUCTS: • Production Injection Molds • External & Gas Assist Tools • Stack Molds • Compression, and RIM Molds • Aluminum Prototype Tooling • LATEST AVAILABLE TECHNOLOGIES INCLUDING: • 3D Model Tool Design Solids (IDEAS) • PowerPoint Feasibility Studies • Solidworks / Moldworks • Direct Real Time CNC Machining • High Speed Machining Centers
Continually Updated New Technologies / Capital Investments • Research, Development and Implementation of New Equipment and Technologies • High Speed Machining • (9 Machines) • Tool Tryout/Customer Support 950-Ton Toshiba Injection Press New Cincinnati 2500-Ton Co-Injection Press • Tool Design and Tooling Process Enhancements • CAD Data Management
New Technologies / Capital Investments (Continued) 3D Solids Technology 100 % Paperless in Tool Design and Manufacturing Real-Time Programming Of all CNC Equipment Latest Technology in High-Speed Milling
Tooling Verification / Customer Support 950-Ton Toshiba Ejection Press with Gas Assist, Sequential Gating, and Counter Pressure Capabilities
Tooling Verification / Customer Support(Continued) New 2500-Ton Twin Barrel Cincinnati Co-Injection Press. (Single Barrel Machine Shown Below)
Tooling Verification / Customer Support(Continued) CMM Machine for Small Jobs & Limited Part Inspections Portable Romer CMM Arm For Infinite Size Tooling
Tooling Facility Pictures 1st Bay, Machine Row 2-High-Speed Mecof’s , 1-High-Speed Parpas, 4- High-Speed Depos, 4-Boring Mills, 2-Droop & Rein, 1-Gundrill
Tooling Facility Pictures 2nd Half of First Bay
Tooling Facility Pictures Middle Bay, Assembly & Spotting
Tooling Facility Pictures 3rd Bay, EDM Department, Benching & Tryouts
Wide Ranging Tooling Capabilities From Small Too Large
CAD DATA MANAGEMENT • Full Time Data Administrator • T-1 Data Transfer • CAD/CAM Workstations (35) • Intranet Based Data Vault • Capable of Direct Translation of These Formats: CATIA, UniGraphics, I-DEAS, Pro-E, IGES, STEP,VDA, SOLIDWORKS.
Delta / Customer Partnership Advantages • Early Tool & Part Feasibility Reviews For Improved Product and Tool Harmony • Dedicated Program Management • Budget Control • Meeting Participation • Data Coordination • Timing & Progress Reporting
Delta Mold Contacts Title/DepartmentContact NameE-mail AddressExt. Executive Officer Eric . H Mozer emozer@deltamold.com 206President Donald W. Wisch dwisch@deltamold.com 228COO Jim Quinn jquinn@deltamold.com 233 Executive Vice President Thomas F. Werner twerner@deltamold.com 227VP New Product Designs Danny L. Johnson djohnson@deltamold.com 221 Business Unit Director Doug Davis ddavis@deltamold.com 208Program Manager Bill Hencak bhencak@deltamold.com 209Program Manager Greg Rosmon grosmon@deltamold.com 211Office Manager Judith A. Harkey jharkey@deltamold.com 204Purchasing Debbie Rose drose@deltamold.com 231Quality Manager Ginger Hughes ghuges@deltamold.com 232Advanced Technology Specialist Bill Cole bcole@deltamold.com 331 Human Resources Rachel Palermo rpalermo@deltamold.com 202 Customer Service Administrator Kim Wisch kwisch@deltamold.com 210 System/Data Administrator Nathan Wisch nwisch@deltamold.com 235 REFERENCES AVAILABLE UPON REQUEST