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Analysis & Presentation of Integrity Management Audit Results Western Regional Gas Conference August 21, 2007 Gary R. White. Data Types. Audit Exit Interviews Issue of Concern (IOC) Enforcement Letter of Concern Warning Letter Notice of Amendment (NOA)
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Analysis & Presentation of Integrity Management Audit Results Western Regional Gas Conference August 21, 2007 Gary R. White
Data Types Audit Exit Interviews • Issue of Concern (IOC) Enforcement • Letter of Concern • Warning Letter • Notice of Amendment (NOA) • Notice of Proposed Violation w/ Compliance Order • Notice of Proposed Violation w/ Civil Penalty • For this presentation, all NOPV have been combined
Data Summary • 547 Audit and Enforcement Items • 328 Issues of Concern (IOC) • 140 Notice of Amendment (NOA) • 79 Notice of Proposed Violation CO / CP (NOPV) • PHMSA Audit Results ‘05, ‘06 – IOC - Client (Proprietary Data) • PHMSA Enforcement ‘05, ‘06, ‘07– NOA, NOPV (Public Data) • PHMSA Enforcement Transparency Site: http://primis.phmsa.dot.gov/comm/reports/enforce/Actions_opid_0.html
Summary of Audit and Enforcement Items • 547 items • 49 companies • ‘05, ‘06, ‘07 15% 26% 59%
About Us We provide software and consulting services that support Pipeline Integrity Process Management Our web based Integrity Compliance Activity Management platform (ICAM) is a Process Management tool specifically designed to support the implementation of an effective Integrity Management Program ICAM is currently being implemented to manage integrity on more than 30% of all natural gas transmission pipelines in the U.S
Why We Have This Data This data was collected thru interaction with current and potential ICAM users as well as from the PHMSA transparency website to ensure that our process management offering supports the guidance as outlined in the Integrity Management Protocols ICAM manages more than 200 processes and 600 tasks with over 150 communication hand-offs to support the 14 protocols
What We Will Show Audit and Enforcement Data: • By IOC / NOA / NOPV • By Element / Specific Protocol Item • By the Nature of the Issue • Positions • Procedures • Process Management
What We Will Not Show Any Analysis or Consistency Metrics: Regarding Specific Auditors Regarding Specific Regions Between Issues and Types of Enforcement Between IOC and Enforcement Between Compliance Orders vs. Civil Penalty Between Fines, Issues, Regions or Auditors
Summary by Protocol Element • Top 4 Elements: Threat-Risk; Direct Assessment; Baseline Assessment Planning& High Consequence Area identification…
Annual Comparison by Protocol Element • Although there were more audits in 2006, the growth trends were in Threat-Risk, BAP, P&M Measures, Continuous Evaluation and Management of Change…. (Soft Protocols)
IOC by Protocol Element • Top 3 Issue of Concern: Threat-Risk, • BAP, Direct Assessment….
NOA by Protocol Element • Top 3 Notice of Amendment: Threat-Risk, HCA, Remediation….
NOPV by Protocol Element • Top 3 Notice of Proposed Violation: Direct Assessment, Threat-Risk, HCA….
The Nature of the Issues Position / Procedure / Process Management
The Three P’s Positions include the company’s mission statement, policies, and perspective regarding pipeline integrity; these are often represented by white papers, internal interpretations, other forms of documentation. Procedures describe “how” the integrity tasks are to be completed; typically documented as operating procedures, engineering standards, best practice papers and manuals. Process Management controls the implementation of the Integrity Management Program, to maintain consistency, organize documentation, facilitate communications and to support continuous improvement.
Process Management Pyramid Most Integrity Management Plans restate the Protocols and reference some high level Process... Rules The protocols were developed as guidance to the rule….. Protocols Process Management, Bridges the Requirements of the Rule (Protocols) to the Procedures required for consistent Implementation Integrity Plan Processes are logical groupings of related tasks ….. Created to comply with the protocols Processes Tasks are the “Steps” required to obtain an objective ….. Tasks Detail “how” the integrity tasks are to be completed….. And are the foundation of the integrity program Procedures
Process Management The integration of processes into protocol based elemental workflows is critical to an effective Integrity Management Program and may be effectively controlled via Process Management. The following is an example of how Process Management supports the “Risk Assessment Update”
Risk Assessment must be updated annually as part of Continuous Evaluation ….. Each of the “Processes” shown are required as part of the Risk Assessment update Typically, companies have managed these processes as events, on a stand-alone basis
Risk Assessment Update Process Management allows you to organize these events / processes into a logical, elemental workflow
Risk Assessment Update • Process Management controls the information input to a workflow • Process Management defines the output to sequential workflows • Process Management defines and manages the documentation associated with implementation • Process Management supports and manages the requirement for process feedback and communication
“Positions” (all data) • Position issues did not seem to display a pattern +230% + 44%
“Procedures” (all data) • Procedural issues; however played a more significant role in 2006 +230% + 44%
“Process Management” (all data) • While at the same time , Process Management showed tremendous amount of growth between 2005 and 2006 in virtually all elements +230% + 44%
Trend Towards Process Management (all data) • If we summarize all the data, we see that Process Management expectations are growing faster than Procedural requirements 57% +440% 31% 41% +110% 57%
Trend Towards Process Management (IOC data) • If we focus on the actual audits we see that the growth in the requirement for Process Management is much greater 67% +660% +450% 30% 50% 31%
Trend Towards Process Management (enforcement data) • Yet, when we look at just the enforcement we see that although Process Management shows the largest growth, Procedures account for the largest % 43% +230% 23% 56% 68% + 44%
What Are We Seeing? Process Management as a main topic in the audits A higher emphasis on Procedures in the enforcement What Are The Trends? Process Management for the implementation of the Integrity Program will be the requirement of the future As PHMSA personnel learn to audit process rather than taking the traditional “Punch List” approach, the focus will be on results and continuous improvement So let’s look a little closer Observations…
Summary by Protocol Element (enforcement data only) • If we circle back on the elements with the most enforcement issues… (Threat-Risk and Direct Assessment)
Top Protocol Element Analysis (enforcement data) • We see that for Threat - Risk C1d, C1a, C3a and C1c have been cited the most……
Threat – Risk Specifics 43% 56%
Nature of Threat Risk Issues (enforcement data) • The nature of the issues in Threat – Risk were Process Management
Top Protocol Element Analysis • While for Direct Assessment, D5c, D4a and D2d received the most attention ……
Direct Assessment Specifics 43% 23% 56% 68%
Nature of Direct Assessment Issues (enforcement data) • The nature of the Direct Assessment issues were Procedural
Survivability is different than Repeatability; Repeatability is not the objective of Process Management, Continuous Improvement is; Repeatability is following the same steps in a “punch list” manner regardless of the outcome; Survivability ensures integrity activities are sufficiently documented so that qualified personnel can understand what has been done and why, supporting the best decision on what to do next Survivability vs. Repeatability
Survivability vs. Repeatability Why did the Engineer cross the road? Because he looked in the files and that’s what the last Engineer did… Why was the Engineering position open? Because the last Engineer crossed the road… Survivability vs. Repeatability You Decide…
Process Management will be the key to the implementation of a successful Integrity Management Program, ensuring Survivability Survivability - Ensures that the history of the activity on the pipe was sufficiently documented such that the next person with responsibility can make informed engineering decisions regarding integrity management and public safety How Does Knowing This Help?
To the Integrity Group With turnover and retirement, the integrity management team must keep the information on the pipeline and not on a sticky pad or in someone’s head Numerous organizations have as much as 50% retirement scheduled in the next 5 years To Management With the volume of mergers and acquisitions, the information about the activities performed on a pipeline need to be available, not just results data Why is Survivability Important?
Are You Ready for Process Management? Rules Protocols Process Management, Bridges the Requirements of the Rule (Protocols) to the Procedures required for Implementation Integrity Plan Processes Tasks Procedures
Questions? If You Would Like a Copy of this Presentation, Please Leave a Business Card Gary White President / CEO PI Confluence, Inc. August 21, 2007