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Chapter 7 AC 800M Hardware

Chapter 7 AC 800M Hardware. Course T314. AC 800M Hardware. Overview. Objectives After this chapter you should be able to : Describe the AC 800M hardware components Check the hardware configuration Download and test hardware in online mode Reference Documentation

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Chapter 7 AC 800M Hardware

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  1. Chapter 7AC 800M Hardware Course T314

  2. AC 800M Hardware Overview • Objectives After this chapter you should be able to: • Describe the AC 800M hardware components • Check the hardware configuration • Download and test hardware in online mode • Reference Documentation • 3BSE036351 IndustrialIT 800xA – Control and I/O AC 800M Controller - Hardware and Operation • 3BSE035980 IndustrialIT 800xA – Control and I/O Basic Control Software – Introduction and Configuration • 3BSE020923 IndustrialIT 800xA – Control and I/O S800 I/O – General Information and Installation • 3BSE020924 IndustrialIT 800xA – Control and I/O S800 I/O – Modules and Termination Units

  3. Overview AC 800M Controller Hardware S800 I/O CPU Optional up to 12 Communication modules RS-232 channels Redundant Ethernet

  4. AC 800M Hardware AC 800M Hardware • CPU • Communication Interfaces • I/O Connections • Hardware Redundancy • Hardware Configuration • Application Download • Online Functions

  5. CPU CPU PM8xx Compact Flash Card Fuses for Modulebus and CEX-bus CPU Baseplate

  6. CPU Choosing the Right CPU Choice of speed, memory and availability Redundant Redundant PM865 PM864 Redundant PM861 PM860 PM856 32MB 96 MHz SIL2 32MB 96 MHz PM851 16MB 48 MHz 8MB 48 MHz 8MB 24 MHz 8MB 24 MHz

  7. CPU Different Processor Units

  8. CPU Start Modes • Warm restart • Power Off/On with a battery backed up CPU • Applications restart with retain values • Cold restart • Press Init < 2.5 s • Applications restart with cold retain values • Reset • Press Init > 3 s or until Run LED flashes • Applications are deleted !!!

  9. CPU Battery Compact Flash card available for non-volatile storage (application and data) Internal External

  10. CPU AC 800M Ports Communication Expansion CEX-bus CPU S800I/O’s on the Electrical ModuleBus RCU linkconnection Fiber opticaleModuleBus Ethernet ports COM 3-4 ports

  11. Added functionality on PM865 includes: Double over voltage protection on internal voltages Additional watchdog timer updated with data from SM810 Increased oscillator supervision Support for S800 I/O High Integrity system Support for SM810 Increased system diagnostic and online self tests CPU AC 800M High Integrity Controller

  12. AC 800M Hardware AC 800M Hardware • CPU • Communication Interfaces • I/O Connections • Hardware Redundancy • Hardware Configuration • Application Download • Online Functions

  13. Communication Interface Units Overview CI854A CI867 CI865 CI862 CI860 CI858 CI857 CI856 CI855 CI853 PM8xx PROFIBUS DP Modbus TCP Satt I/O TRIO I/O FF HSE DriveBus INSUM S100 I/O MB300 RS232

  14. Communication Interface Units Refer to Manuals for Details

  15. CommunicationInterfaces TB850 and TB851 TK850 with DB25P or Communication Exchange Bus - CEX Bus

  16. AC 800M Hardware AC 800M Hardware • CPU • Communication Interfaces • I/O Connections • Hardware Redundancy • Hardware Configuration • Application Download • Online Functions

  17. I/O Connections Range of ABB I/O Units

  18. I/O Connections I/O Connection Possibilities

  19. I/O Connections S800 I/O Connected with ModuleBus max. 2.5 meters Base cluster ModuleBus extension TerminationTB807 I/O cluster 1 TB820Optical modem I/O cluster 2 I/O cluster 3 I/O cluster 4 Duplex Simplex max. 15 or 200m max. 15 or 200m

  20. I/O Connections S800 I/O Connected with Profibus CI801Profibus slave withTB810 CI854Profibus master Base cluster Max. 2.5 meters TB820Optical modem I/O cluster 1 I/O cluster 2 I/O cluster 3 I/O cluster 4 Duplex Simplex max 15 or 200m max 15 or 200m

  21. I/O Connections Limitations of CI801 • Due to the PROFIBUS-DPV1 specification it is not possible to always connect 24 I/O modules. • The reason is that the S800 I/O system includes more data and user parameters than PROFIBUS-DPV1 can handle.

  22. I/O Connections Module Termination Units Compact Extended

  23. AC 800M Hardware AC 800M Hardware • CPU • Communication Interfaces • I/O Connections • Hardware Redundancy • Hardware Configuration • Application Download • Online Functions

  24. HardwareRedundancy Redundant Processor Unit

  25. HardwareRedundancy Controller and I/O Redundancy CEX - bus splitter BC810 Redundant S800 Redundancy Redundant I/O as direct I/O Lin k Cable PROFIBUS CI CI854A Redundant or Singular S800 I/O Optical ModuleBus Cable

  26. HardwareRedundancy ModuleBus I/O Redundancy

  27. HardwareRedundancy PROFIBUS I/O Redundancy

  28. AC 800M Hardware AC 800M Hardware • CPU • Communication Interfaces • I/O Connections • Hardware Redundancy • Hardware Configuration • Application Download • Online Functions

  29. HardwareConfiguration Adding a CPU ModuleBus Scan Cycle Time • can be set in the range 0...100 ms • default setting is 0 (as fast as possible) and can load the CPU significantly • minimum scan time in practice will be 6 ms

  30. HardwareConfiguration Adding Communication Interface

  31. HardwareConfiguration Hardware Libraries

  32. HardwareConfiguration Adding S800 I/O on ModuleBus

  33. HardwareConfiguration Adding S800 I/O on PROFIBUS

  34. HardwareConfiguration Hierarchical Dot Notation • position number for the CI851 is the physical location on the CEX-bus • position for the CI830 is the PROFIBUS node number (set by switches)

  35. HardwareConfiguration Settings of I/O Units

  36. HardwareConfiguration Adding Compact Flash

  37. HardwareConfiguration Changing the IP address System identity should normally correspond to the setting for Ethernet 1

  38. AC 800M Hardware AC 800M Hardware • CPU • Communication Interfaces • I/O Connections • Hardware Redundancy • Hardware Configuration • Application Download • Online Functions

  39. ApplicationDownload Download

  40. ApplicationDownload Difference Report

  41. ApplicationDownload Re-Authentication

  42. AC 800M Hardware AC 800M Hardware • CPU • Communication Interfaces • I/O Connections • Hardware Redundancy • Hardware Configuration • Application Download • Online Functions

  43. OnlineFunctions Status of I/O-Signals

  44. OnlineFunctions Forcing

  45. OnlineFunctions SoftController

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