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North coast Marine manufacturing training center

North coast Marine manufacturing training center. National Council for Workforce Education Conference Milwaukee, WI October 16, 2013. Presenters. Jim Golembeski – Executive Director; Bay Area Workforce Development Board

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North coast Marine manufacturing training center

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  1. North coast Marine manufacturing training center National Council for Workforce Education Conference Milwaukee, WI October 16, 2013

  2. Presenters • Jim Golembeski – Executive Director; Bay Area Workforce Development Board • Dean Stewart – Dean of Corporate Training and Economic Development; Northeast Wisconsin Technical College • Dr. Jeff Rafn – President; Northeast Wisconsin Technical College • Steve Baue – Vice President of Human Resources; Fincantieri Marine Group

  3. Executive Director; Bay Area Workforce Development Board Jim golembeski

  4. BAY AREA WORKFORCE DEVELOPMENT BOARD Bay Area WDB is a private nonprofit organization created under the Workforce Investment Act (WIA) to administer federal employment and training programs in an 11-county area in NE Wisconsin. The employer-led board of directors creates a regional workforce strategy to match worker skills with employer needs.

  5. www.newmfgalliance.org created January 2007

  6. Computer Integrated Manufacturing Mobile Lab Northeast Wisconsin Technical College 2011

  7. Mobile Manufacturing Lab Lakeshore Technical College 2013

  8. The purpose of the North Coast Marine Manufacturing Alliance is to convene the ship, yacht and boat manufactures in the region to work in partnership with the leaders in workforce development, educational institutions, and economic development to promote, develop, and grow the industry. www.northcoastmma.org

  9. DWD Industry Sector Partnership Grant 2010-12 • The Bay AreaWorkforce Development Board received a grant of • $500,000 from the Wisconsin Department of Workforce • Development for training at Marinette Marine. • We worked closely with the company management • to meet their precise training needs for incumbent workers, • new hires, and potential hires. • Training includes: • Leadership Development Welding • Electrical Metering Electrical Mechanics • Shipyard Orientation

  10. DWD Industry Sector Partnership Grant 2010-12 Training Outcomes Incumbent Workers Trained 1,618 Incumbent Workers Completed Training 1,601 Unemployed Workers Trained 618 New Hires from Training 618 Cost per Trainee $ 224 Leveraged Match from Employer $ 688,971

  11. President – Northeast Wisconsin Technical College Jeff Rafn

  12. North Coast Marine Manufacturing Alliance

  13. Vision Statement “North Coast region marine manufacturers are recognized the world over for the unparalleled design, efficient production, and on-time delivery of superior quality marine craft, from boats to yachts to ships.  We take tremendous pride in our craftsmanship and it shows.”

  14. A Partnership to Build A Sustainable Workforce • The current labor supply model seems to rely on the constant redistribution of the existing workforce in a reactionary fusion. • This was adequate during the height of the baby-boomer workforce, but will likely fail to meet the industry needs in upcoming years.

  15. NWTC Investment • Provided support letters to Department of Defense including a financial commitment for training • Provided documentation to justify the availability of a trained workforce as part of the bid process • Invested $2.0M in training center supporting welding, pipefitter, shipfitter, and electrical trades using MMC compatible equipment • Embedded Training Project Manager in MMC • Assigned full-time Training Solutions Consultant • Hired full-time Instructor to design curriculum • Managed grant administration with BAWDB • Provided computer labs for MMC sponsored training at no cost

  16. Training Center • Designed center with the capacity to meet training requirements, 24/7 • 15,000 square feet • Welding, electrical, fabrication, and computer workstations space available • Flexible / Interchangeable • Walking distance from Marinette Marine • SMET Construction

  17. Dean of Corporate Training and Economic Development Dean Stewart

  18. NCMMTC Overview

  19. Performance – Enrollments

  20. Reception Area

  21. General Classrooms • 2 rooms, 40+ capacity/each • 1 smaller room, 14 capacity

  22. Computer Lab 25 work stations

  23. Welding Lab 23 Welding Booths Separate Grinding Room

  24. Pipefitter/Ship-fitter Lab Multi-Use Mechanical Lab

  25. Electrical Lab 12 Customized Marine Trainers

  26. Vice President of Human Resources; Fincantieri Marine Group Steve Baue

  27. Who is FinCantieri? Turnover of main global shipbuilders(1) US$ Bn, average 2010-2012 Fincantieri is • The # 1 globally recognized shipbuilder for business diversification • The clear market leader in all the segments where present • The # 1 player in the development of cutting edge technological solutions • The leading player for products innovation, with continuous evolution of prototypes More than 1,000 engineers and approx. 2 Mln design hours developed (2) (3) (4) (5) (5) (6) Offshore Naval Cruise Mega-Yachts Repair / Conversion Marine Systems

  28. With a Real Global Footprint Corporate / BU headquarter Operating subsidiaries Shipyards Joint venture Representative / Sales offices Norway: • 5 shipyards • ~1,600 employees Romania: • 2 shipyards • ~5,600 employees USA: • 3 shipyards • ~2,100 employees Braila Tulcea Aukra Ålesund Langsten Brattvaag Søviknes Brevik Sturgeon Bay Marinette Green Bay Manama Washington DC Abu Dhabi(1) Chesapeake Rijeka Sasebo Ingleside Monfalcone New Delhi • Marghera Miami Trieste • Genova(2) Italy: • 8 shipyards • ~8,100 employees Vũng Tàu Vietnam: • 1 shipyard • ~700 employees Ancona • Sestri • Ponente Singapore Brazil: • 2 shipyards • ~1,600 employees Roma Suape(3) • Muggiano / • Riva Trigoso Bari Castellammare di Stabia Niterói Palermo The Fincantieri Group can leverage on a real global production footprint with 21 shipyards in 3 continents, approx. 20,000 direct employees and access to all high-potential markets

  29. FMG Company Overview Fincantieri (Italy) FMG Fincantieri Marine Group • FMG: US shipbuilding • Active in military and commercial shipbuilding, repair and maintenance • 4th Largest shipbuilder in the World • 20,000+ employees • 21 yards over 3 continents • Broad portfolio of designs Board of Directors ACE Marine MMC Marinette Marine Corp. BSC Bay Shipbuilding Co. Sturgeon Bay, WI Marinette, WI Green Bay, WI FMG acquired the Wisconsin operations in 2009

  30. The “NEW” Marinette Marine Corp. New Mod Construct Bldg (Started Sep 2012) Completed Apr 2013 Erection Facility Expansion Completed Feb 2011 New Paint/Blast Bldg. Completed Aug 2012 New Outfitting Bldg Completed Nov 2012 Warehouse Capacity Improvement Completed Jan 2012 New Cut / Panel Fab Bldg Completed Oct 2011

  31. Marinette Marine Corp.Where we were

  32. What we Build TODAY

  33. What is a LCS? • LCS is a high-speed, agile, shallow draft, mission-focused surface combatant designed for operations in the littoral environment, yet fully capable of open ocean operations. LCS is complementary to the surface fleet, with the ability to counter and outpace evolving threats independently or within a network of surface combatants.

  34. BAD BOY SPECS: • 377 feet long • Draft of 12 feet • 40 Knots (50+ MPH) • 3,000 Tons

  35. MMC STRATEGY “Our vision is to become the Best Shipyard in the United States” • We are shifting from being a construction company to becoming a manufacturing company • In the beginning we focused on one LCS in order to win the 10 ship contract • Today we manufacture multiple ships at standardized work stations in a repeatable and continuously improving process • We are changing our operations and culture to strengthen our focus on accomplishing our work as planned, measuring our performance, improving our processes, and on holding one another accountable for our commitments • Fincantieri is providing expertise and accelerating our transformation

  36. Background on NWTC and MMC • In 2008, MMC approached NWTC for assistance in training our future Manufacturing needs • MMC and NWTC embarked on an extensive Gap Analysis to determine what skills are necessary and what training would be required • MMC was looking for a Training Center opportunity very close to Marinette Marine to reduce travel • A very unique opportunity presented itself for NWTC to buy into a ‘co-op” arrangement to purchase the now current “North Coast Marine Manufacturing Training Center” on Main Street in Marinette • Refurbishing began in 2011 • The facility opened for training on February 2012

  37. Background on NWTC and MMC • The growth of Marinette Marine during 2011 was explosive • In 2011, Marinette Marine Corporation hired over 500 trades personnel • While NCMMTC was being built; MMC had to find available locations throughout Marinette just to train • Temporary trailers for Electrical Training • Pine Tree Mall for Orientation and Safety Training • In 2012, Marinette Marine Corporation hired over 300 trades personnel • In 2013, Marinette Marine Corporation will hire an additional 160 trades personnel • During 2012 and 2013, over 500 contractors were qualified to supplement our existing workforce to meet our production demands • Overall, over 5100 new and incumbent workers in have been trained in subjects such as welding, electrical, ship fitting, pipe fitting, blueprint reading and CAD

  38. MMC and NWTC created history • The partnership between MMC and NWTC was the first of its kind in the United States to mesh college training with production needs on this large of a scale in shipbuilding • Two other shipyards (one in the South and another in the North West) are attempting to copy our success • It is essential we not only continue our success that we started, but to embrace new and innovative training ideas to stay on the cutting edge of shipbuilding production training • This will ensure our foothold in shipbuilding production in the North Coast, and develop a deep and broad shipbuilding human resource within Wisconsin shipbuilding industries

  39. How MMC is using the Training Center • Union Trades Training • Initially used for Welding, Ship Fitting, Pipe Fitting, and Electrical • 2013 expansion to include Pipe Welding and advanced welding skills training • Contractor qualifications • MMC Hourly / Salary Training • Leadership Training • Professional Development Training • Professional Skills Training utilizing NCMMTC Computer Lab • Company Orientation • Recruiting / Interviewing / Testing & Hiring

  40. Careers we offer: • Administrative Assistant • Finance • Buyer • Clerk • Contracts • Designer • Drafter • Electrician • Engineers: • Electrical • Mechanical • HVAC • Estimating Warranty • Machinery • Piping • Corrosion • Structural • Naval Architecture • Welding • Project • Industrial • Machinist • Maintenance • Material Handler • Non-Destructive Testing Technician • Outfitter • Painter • Planning / Production Control • Plate Shop Operator • Pipefitter / Pipe Welder • Program Management • Quality • Shipfitter • Supervisor • Welder • Environmental, Health and Safety • Human Resources • Information Technology • Inspector • Integrated Logistic Services (ILS) • Machinery Installer

  41. How MMC is using the Training Center • NWTC’s creation of a Marine Manufacturing Certificate and Associate Degrees has raised the bar in shipbuilding training in Wisconsin • Marine Engineering Technology • Marine Construction • Welding • Marinette Marine Corporation is working with NWTC for future certificates of specialized areas of study that will allow MMC employees to gain knowledge today with the opportunity to continue their education in the future

  42. A little Press…

  43. A little Context (or why we Love NWTC)…

  44. Workforce Overview Workforce by Age Category

  45. Workforce Overview Average Years of Service by Age Group

  46. Look to the Future • Fincantieri Marine Group looks to expand the successful training efforts with Marinette Marine Corporation to include similar training for the remaining FMG affiliates • Bay Ship Building – Sturgeon Bay utilizing the NWTC Sturgeon Bay Campus • Ace Marine – Green Bay utilizing both Sturgeon Bay and Green Bay Campus • Marinette Marine – Marinette utilizing both the NCMMTC and Marinette Campus • FMG will continue to use and expand learning events for both union trades and hourly & salary staff personnel • Leadership Training • Professional Skills Training • Departmental Training • MMC and NWTC continue to work together with local school systems in Vocational Outreach efforts to raise awareness and interest in the trades of shipbuilding

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