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Operations Management Lessons From Operation Iraqi Freedom For Your Operations. Joseph L. Walden Colonel, US Army, Retired Executive Director Supply Chain Leadership Institute. Today’s Session Objectives.
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Operations Management Lessons From Operation Iraqi Freedom For Your Operations Joseph L. Walden Colonel, US Army, Retired Executive Director Supply Chain Leadership Institute
Today’s Session Objectives • Apply the lessons learned in establishing the first Theater Distribution Center in a Theater of War in almost 60 years • Understand the similarities between military distribution operations and your distribution operations • Learn and Laugh
Questions • What is a Theater Distribution Center? • “The Army’s distribution system is totally different from my operations, how do these lessons apply to me?” • “Is there anything really new to learn?” • “So What?”
Is there a difference between Military and Commercial Logistics? • Absolutely • Maybe • No Difference • Not Sure
The only real difference between Military and Commercial Supply Chains The potential results of a Military Supply Chain stockout
Agenda • Background – how I got there • Moving 150 Wal-Mart Super Centers • Establishing the Theater Distribution Center • Lessons Learned • Applications • Questions and Answers • Conclusion
March 10, 2003 March 18, 2003
What is important in distribution? • Right products? • On time delivery? • Visibility? • All of the above? • Other criteria?
Focus on the important issues • What is important? • How do you determine? • Sun Tzu • Patton • What else is important? • Family, friends – balance between work and family
Distribution Planning and Execution • Plan • “Rock” Drills • Execute – FAS • Frustrated Cargo • Secure areas • Security • Evaluate
Layout Implications • Layout • Visibility • Customer Support
Is it important to know the manual steps behind the automation? • Yes • Maybe • Not Sure • No
Automation vs. Manual • Do you need to know the manual steps behind the automation? Have you experienced either of these? • What if your automation fails? • What if you need to change your automation package?
MHE • What • Where • Training • Maintenance • Layout
Clearly Stated Vision/Communications • Yogi Berra • Forklifts • RFID Tags
Frustrated Cargo/Returns • Why • What • Cross level
Returns/Reverse Logistics is…? • A problem? • An opportunity? • An irritant? • Someone else’s problem?
Jane’s Defence Weekly “Recent report (Aug 2003): There is a 40 hectare (~100 acres) area in Kuwait with items waiting to be retrograded back to the US.”
Security • New Problem? • Important? • Risk Assessment • Risk Management
Training/Preparation/Planning/People • Training and Preparation – foundation for success • Pre-Combat Checks/Pre-Combat Inspections and their application to you!
Temporary Labor How many of you use Temporary Labor? • Language Barriers – new problem? • Future problem? • Dealing with it
People • REGARDLESS OF WHAT BUSINESS YOU THINK YOU ARE IN – YOU ARE IN THE PEOPLE BUSINESS!!!!!!!!!!
Leadership • Vision • Communications • Respect, Honesty, Integrity • Set the example
Conclusion • Motivation of employees is key • Preparation • Planning • Customer support • Security • People • Leadership
Please look under your chair There is one chair with my business card taped underneath; bring it to me for a copy of the book The Forklifts Have Nothing To Do! – Lessons in Supply Chain Leadership.
There is no problem too big to overcome – no matter how big it seems in the beginning! Final Thought
Contact Information Joe Walden 5559 NW Barry Road, #110 Kansas City, MO 64154 (760) 447-3651 joewalden@supplychainresearch.com www.supplychainresearch.com