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Mast Design Proposal. Presented by Doug Eddy and Dr. Sundar Krishnamurty at UMass Amherst for Hoppe Tool on 8/13/10. What do we recommend?. 2-Sided multi-scissors lift driven by horizontal lead screws with carbon fiber tubing scissors. Why???. An economical version of a high end strong design
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Mast Design Proposal Presented by Doug Eddy and Dr. Sundar Krishnamurty at UMass Amherst for Hoppe Tool on 8/13/10
What do we recommend? 2-Sided multi-scissors lift driven by horizontal lead screws with carbon fiber tubing scissors
Why??? • An economical version of a high end strong design • The design must be strong to start the lifting. • Minimizing the number of sides minimizes the cost, weight, number of components, etc. • Carbon fiber tubing is likely the lightest, strongest, and stiffest possible component. • The most stable, lightweight, high performance, and trouble-free drive design
What are the dimensions in inches? • The motor and perhaps cable basket (15” height) can be mounted below in the footprint.
What about the stability?? Even at the max 200 pound payload on a 20% grade accelerating to 10mph in about 1 second, the sway deflection will be onlyabout 1 inch.
What about the 3-sided design?? • Carbon fiber tubing cost would go from $6500 to $9100. • There are other costs that would also increase by nearly 50% for pin shafts, bushings, screws, gears, etc. • Accurate alignment is crucial to satisfactory performance and easier with the 2-sided design for both the scissors and the drive mechanisms. • Gear space and gear size are minimized when 2-sided. • 2-sided is the most effective design to use the Horizontal screw: • Economizes vertical space • Enables a longer nut and pitch for faster speed • Much more strong, stable, and reliable drive system
Any ideas for safety and protection? An optional removable bellows can be used to cover and protect the mechanism components.
Please Summarize • Reliability is improved by using fewer components. • Stability is 10x better than the military spec. • Carbon fiber tubing and a compact drive reduce weight while increasing strength and performance. • Longer nut on the horizontal screw can increase speed • Fewer components also minimizes cost