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EMS TECHNOLOGIES

EMS TECHNOLOGIES. EMS TECHNOLOGIES. In today’s economy your contract assembly partner is a critical link in your ability to retain your Customers – . Quality product that arrives late will cost you money…. Credibility…. And maybe a Customer.

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EMS TECHNOLOGIES

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  1. EMS TECHNOLOGIES

  2. EMS TECHNOLOGIES

  3. In today’s economy your contract assembly partner is a critical link in your ability to retain your Customers –

  4. Quality product that arrives late will cost you money…. Credibility…. And maybe a Customer.

  5. Product received on time that does not meet quality specifications will cost you money…. Credibility…. And maybe a Customer.

  6. MANAGING THE DETAILS At EMS we believe that delivering a quality product on time is an accumulation of managing the details.

  7. MANAGING THE DETAILS EMS has developed a comprehensive set of procedures to manage the countless details involved in high mix manufacturing environment.

  8. Procedures are all contained and tracked with two tools…. The Sales Order Traveler and the Shop Traveler

  9. MANAGING THE DETAILS: SALES ORDER PROCESSING The Sales Order Traveler is a documentation and tracking tool we have developed to define and monitor the sales order progression as a PROCESS.

  10. MANAGING THE DETAILS: SALES ORDER PROCESSING An entry is started in the (Omni-Form) database by the Customer Liaison upon receipt of a Customer PO

  11. MANAGING THE DETAILS: SALES ORDER PROCESSING Delivery Customer PO Date Sales Order #

  12. MANAGING THE DETAILS: DOCUMENT CONTROL Related Quote We sent a confirmation of receipt

  13. MANAGING THE DETAILS: SALES ORDER PROCESSING Assembly/Revision matches our documentation and quote Quantity as quoted? PO adds requirements not quoted? Price as quoted?

  14. MANAGING THE DETAILS: SALES ORDER PROCESSING Engineering confirms documentation is complete / correct. System BOM entry and Shop Traveler complete

  15. MANAGING THE DETAILS: SALES ORDER PROCESSING Production creates a Job in the system – creating the demand for the components as defined in the BOM

  16. MANAGING THE DETAILS: SALES ORDER PROCESSING Stockroom issues any components we have in stock to the job

  17. MANAGING THE DETAILS: SALES ORDER PROCESSING Purchasing orders the balance of materials as defined by the ERP system

  18. MANAGING THE DETAILS: SALES ORDER PROCESSING Production schedules a ship date based on actual material-in-house date from purchasing

  19. MANAGING THE DETAILS: SALES ORDER PROCESSING Customer Liaison sends delivery confirmation to the Customer

  20. MANAGING THE DETAILS: DOCUMENT CONTROL Accurate, thorough, and unambiguous documentation assures compliant product .

  21. Before proceeding we will Confirm that we have all the required documentation as per the revision specified by your Purchase Order.

  22. MANAGING THE DETAILS: DOCUMENT CONTROL Your documentation is the “bible”. We will make no changes, material or otherwise without your written authorization. When all the “I”s are dotted and all the “t”s are crossed…

  23. Our manufacturing engineering function inputs your Bill Of Materials into our ERP system and develops a shop traveler to thoroughly document the assembly process.

  24. Page: 6 of 21 EMS TECHNOLOGIES, INC. JOB TRAVELER Date : 10/23/2004 1872-1-1 Part : 501593 Rev: B 2RAD 2R200 AUTO INSERT RADIALS 100.00 1.00 1.00 0.31 1.00 7.11 0.07HP Auto insert radial lead components on Universal Radial II inserter. Follow Process Center Work Instruction PWI-0017 “Radial Component Insertion” and use locally controlled setup instructions, programs and instruction sheets to assemble the components listed below. PART NUMBERDESCRIPTIONQUANTITY PER MSXU0220AML20 CAPTH .22U 50v 10% CER X7R Radial .2 1.00 AVX SR215C224KAA Kemet C317C224J1G5CA C7 MSXZC-410 CAPTH 100P 100V 5% CER NPO Radial .2 2.00 Kemet C317C101J1G5CA C14, C16 MSXZC-600 CAPTH .1U 100V 10% CER X7R Radial .2 24.00 AVX SR211C104KAA C1,C2,C3,C4,C5,C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C38, C24,C25,C26,C27,C28,C35 AUDIT QU804 IN-PROCESS INSPECTION 100.00 1.00 1.00 0.00 1.00 0.00 0.00HP Inspect WIP for compliance to specifications according to QI 10.3 “In-Process Inspection Instruction”, Customer BOM, assembly drawing, and IPC-A610 workmanship standard Class II. CSEL CS200 ASSEMBLE COMPONENTS 100.00 1.00 1.00 0.66 1.00 9.32 0.09HP Assemble components on Carousel assembly station. Follow Process Center Work Instruction PCWI-0018 “Carousel Assembly” and use controlled copies of specified visual aid to assemble components listed below. USE : Visual Aid 501593-CSEL-4 PART NUMBERDESCRIPTIONQUANTITY PER MSX350129 CONNTH MALE 2 x 3 ** Vertical Header 1.00 AMP 194002-1 Molex 3281-6

  25. Page: 6 of 21 EMS TECHNOLOGIES, INC. JOB TRAVELER PROCESS CENTER Date : 10/23/2004 1872-1-1 Part : 501593 Rev: B 2RAD 2R200 AUTO INSERT RADIALS 100.00 1.00 1.00 0.31 1.00 7.11 0.07HP Auto insert radial lead components on Universal Radial II inserter. Follow Process Center Work Instruction PWI-0017 “Radial Component Insertion” and use locally controlled setup instructions, programs and instruction sheets to assemble the components listed below. PART NUMBERDESCRIPTIONQUANTITY PER MSXU0220AML20 CAPTH .22U 50v 10% CER X7R Radial .2 1.00 AVX SR215C224KAA Kemet C317C224J1G5CA C7 MSXZC-410 CAPTH 100P 100V 5% CER NPO Radial .2 2.00 Kemet C317C101J1G5CA C14, C16 MSXZC-600 CAPTH .1U 100V 10% CER X7R Radial .2 24.00 AVX SR211C104KAA C1,C2,C3,C4,C5,C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C38, C24,C25,C26,C27,C28,C35 AUDIT QU804 IN-PROCESS INSPECTION 100.00 1.00 1.00 0.00 1.00 0.00 0.00HP Inspect WIP for compliance to specifications according to QI 10.3 “In-Process Inspection Instruction”, Customer BOM, assembly drawing, and IPC-A610 workmanship standard Class II. CSEL CS200 ASSEMBLE COMPONENTS 100.00 1.00 1.00 0.66 1.00 9.32 0.09HP Assemble components on Carousel assembly station. Follow Process Center Work Instruction PCWI-0018 “Carousel Assembly” and use controlled copies of specified visual aid to assemble components listed below. USE : Visual Aid 501593-CSEL-4 PART NUMBERDESCRIPTIONQUANTITY PER MSX350129 CONNTH MALE 2 x 3 ** Vertical Header 1.00 AMP 194002-1 Molex 3281-6 PROCESS DESCRIPTION

  26. Page: 6 of 21 EMS TECHNOLOGIES, INC. JOB TRAVELER Date : 10/23/2004 1872-1-1 Part : 501593 Rev: B 2RAD 2R200 AUTO INSERT RADIALS 100.00 1.00 1.00 0.31 1.00 7.11 0.07HP Auto insert radial lead components on Universal Radial II inserter. Follow Process Center Work Instruction PWI-0017 “Radial Component Insertion” and use locally controlled setup instructions, programs and instruction sheets to assemble the components listed below. PART NUMBERDESCRIPTIONQUANTITY PER MSXU0220AML20 CAPTH .22U 50v 10% CER X7R Radial .2 1.00 AVX SR215C224KAA Kemet C317C224J1G5CA C7 MSXZC-410 CAPTH 100P 100V 5% CER NPO Radial .2 2.00 Kemet C317C101J1G5CA C14, C16 MSXZC-600 CAPTH .1U 100V 10% CER X7R Radial .2 24.00 AVX SR211C104KAA C1,C2,C3,C4,C5,C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C38, C24,C25,C26,C27,C28,C35 AUDIT QU804 IN-PROCESS INSPECTION 100.00 1.00 1.00 0.00 1.00 0.00 0.00HP Inspect WIP for compliance to specifications according to QI 10.3 “In-Process Inspection Instruction”, Customer BOM, assembly drawing, and IPC-A610 workmanship standard Class II. CSEL CS200 ASSEMBLE COMPONENTS 100.00 1.00 1.00 0.66 1.00 9.32 0.09HP Assemble components on Carousel assembly station. Follow Process Center Work Instruction PCWI-0018 “Carousel Assembly” and use controlled copies of specified visual aid to assemble components listed below. USE : Visual Aid 501593-CSEL-4 PART NUMBERDESCRIPTIONQUANTITY PER MSX350129 CONNTH MALE 2 x 3 ** Vertical Header 1.00 AMP 194002-1 Molex 3281-6 INSTRUCTIONS

  27. Page: 6 of 21 EMS TECHNOLOGIES, INC. JOB TRAVELER Date : 10/23/2004 1872-1-1 Part : 501593 Rev: B 2RAD 2R200 AUTO INSERT RADIALS 100.00 1.00 1.00 0.31 1.00 7.11 0.07HP Auto insert radial lead components on Universal Radial II inserter. Follow Process Center Work Instruction PWI-0017 “Radial Component Insertion” and use locally controlled setup instructions, programs and instruction sheets to assemble the components listed below. PART NUMBERDESCRIPTIONQUANTITY PER MSXU0220AML20 CAPTH .22U 50v 10% CER X7R Radial .2 1.00 AVX SR215C224KAA Kemet C317C224J1G5CA C7 MSXZC-410 CAPTH 100P 100V 5% CER NPO Radial .2 2.00 Kemet C317C101J1G5CA C14, C16 MSXZC-600 CAPTH .1U 100V 10% CER X7R Radial .2 24.00 AVX SR211C104KAA C1,C2,C3,C4,C5,C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C38, C24,C25,C26,C27,C28,C35 AUDIT QU804 IN-PROCESS INSPECTION 100.00 1.00 1.00 0.00 1.00 0.00 0.00HP Inspect WIP for compliance to specifications according to QI 10.3 “In-Process Inspection Instruction”, Customer BOM, assembly drawing, and IPC-A610 workmanship standard Class II. CSEL CS200 ASSEMBLE COMPONENTS 100.00 1.00 1.00 0.66 1.00 9.32 0.09HP Assemble components on Carousel assembly station. Follow Process Center Work Instruction PCWI-0018 “Carousel Assembly” and use controlled copies of specified visual aid to assemble components listed below. USE : Visual Aid 501593-CSEL-4 PART NUMBERDESCRIPTIONQUANTITY PER MSX350129 CONNTH MALE 2 x 3 ** Vertical Header 1.00 AMP 194002-1 Molex 3281-6 CUSTOMER PART NUMBER

  28. Page: 6 of 21 EMS TECHNOLOGIES, INC. JOB TRAVELER Date : 10/23/2004 1872-1-1 Part : 501593 Rev: B 2RAD 2R200 AUTO INSERT RADIALS 100.00 1.00 1.00 0.31 1.00 7.11 0.07HP Auto insert radial lead components on Universal Radial II inserter. Follow Process Center Work Instruction PWI-0017 “Radial Component Insertion” and use locally controlled setup instructions, programs and instruction sheets to assemble the components listed below. PART NUMBERDESCRIPTIONQUANTITY PER MSXU0220AML20 CAPTH .22U 50v 10% CER X7R Radial .2 1.00 AVX SR215C224KAA Kemet C317C224J1G5CA C7 MSXZC-410 CAPTH 100P 100V 5% CER NPO Radial .2 2.00 Kemet C317C101J1G5CA C14, C16 MSXZC-600 CAPTH .1U 100V 10% CER X7R Radial .2 24.00 AVX SR211C104KAA C1,C2,C3,C4,C5,C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C38, C24,C25,C26,C27,C28,C35 AUDIT QU804 IN-PROCESS INSPECTION 100.00 1.00 1.00 0.00 1.00 0.00 0.00HP Inspect WIP for compliance to specifications according to QI 10.3 “In-Process Inspection Instruction”, Customer BOM, assembly drawing, and IPC-A610 workmanship standard Class II. CSEL CS200 ASSEMBLE COMPONENTS 100.00 1.00 1.00 0.66 1.00 9.32 0.09HP Assemble components on Carousel assembly station. Follow Process Center Work Instruction PCWI-0018 “Carousel Assembly” and use controlled copies of specified visual aid to assemble components listed below. USE : Visual Aid 501593-CSEL-4 PART NUMBERDESCRIPTIONQUANTITY PER MSX350129 CONNTH MALE 2 x 3 ** Vertical Header 1.00 AMP 194002-1 Molex 3281-6 PART DESCRIPTION

  29. Page: 6 of 21 EMS TECHNOLOGIES, INC. JOB TRAVELER The Item Master contains an integrated approved vendor list for each part Date : 10/23/2004 1872-1-1 Part : 501593 Rev: B 2RAD 2R200 AUTO INSERT RADIALS 100.00 1.00 1.00 0.31 1.00 7.11 0.07HP Auto insert radial lead components on Universal Radial II inserter. Follow Process Center Work Instruction PWI-0017 “Radial Component Insertion” and use locally controlled setup instructions, programs and instruction sheets to assemble the components listed below. PART NUMBERDESCRIPTIONQUANTITY PER MSXU0220AML20 CAPTH .22U 50v 10% CER X7R Radial .2 1.00 AVX SR215C224KAA Kemet C317C224J1G5CA C7 MSXZC-410 CAPTH 100P 100V 5% CER NPO Radial .2 2.00 Kemet C317C101J1G5CA C14, C16 MSXZC-600 CAPTH .1U 100V 10% CER X7R Radial .2 24.00 AVX SR211C104KAA C1,C2,C3,C4,C5,C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C38, C24,C25,C26,C27,C28,C35 AUDIT QU804 IN-PROCESS INSPECTION 100.00 1.00 1.00 0.00 1.00 0.00 0.00HP Inspect WIP for compliance to specifications according to QI 10.3 “In-Process Inspection Instruction”, Customer BOM, assembly drawing, and IPC-A610 workmanship standard Class II. CSEL CS200 ASSEMBLE COMPONENTS 100.00 1.00 1.00 0.66 1.00 9.32 0.09HP Assemble components on Carousel assembly station. Follow Process Center Work Instruction PCWI-0018 “Carousel Assembly” and use controlled copies of specified visual aid to assemble components listed below. USE : Visual Aid 501593-CSEL-4 PART NUMBERDESCRIPTIONQUANTITY PER MSX350129 CONNTH MALE 2 x 3 ** Vertical Header 1.00 AMP 194002-1 Molex 3281-6 MANUFACTURERS PART NUMBER(s) APPROVED MANUFACTURER(s)

  30. Page: 6 of 21 EMS TECHNOLOGIES, INC. JOB TRAVELER Date : 10/23/2004 1872-1-1 Part : 501593 Rev: B 2RAD 2R200 AUTO INSERT RADIALS 100.00 1.00 1.00 0.31 1.00 7.11 0.07HP Auto insert radial lead components on Universal Radial II inserter. Follow Process Center Work Instruction PWI-0017 “Radial Component Insertion” and use locally controlled setup instructions, programs and instruction sheets to assemble the components listed below. PART NUMBERDESCRIPTIONQUANTITY PER MSXU0220AML20 CAPTH .22U 50v 10% CER X7R Radial .2 1.00 AVX SR215C224KAA Kemet C317C224J1G5CA C7 MSXZC-410 CAPTH 100P 100V 5% CER NPO Radial .2 2.00 Kemet C317C101J1G5CA C14, C16 MSXZC-600 CAPTH .1U 100V 10% CER X7R Radial .2 24.00 AVX SR211C104KAA C1,C2,C3,C4,C5,C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C38, C24,C25,C26,C27,C28,C35 AUDIT QU804 IN-PROCESS INSPECTION 100.00 1.00 1.00 0.00 1.00 0.00 0.00HP Inspect WIP for compliance to specifications according to QI 10.3 “In-Process Inspection Instruction”, Customer BOM, assembly drawing, and IPC-A610 workmanship standard Class II. CSEL CS200 ASSEMBLE COMPONENTS 100.00 1.00 1.00 0.66 1.00 9.32 0.09HP Assemble components on Carousel assembly station. Follow Process Center Work Instruction PCWI-0018 “Carousel Assembly” and use controlled copies of specified visual aid to assemble components listed below. USE : Visual Aid 501593-CSEL-4 PART NUMBERDESCRIPTIONQUANTITY PER MSX350129 CONNTH MALE 2 x 3 ** Vertical Header 1.00 AMP 194002-1 Molex 3281-6 INSTALL LOCATION / REFERENCE DESIGNATOR(s)

  31. Page: 6 of 21 EMS TECHNOLOGIES, INC. JOB TRAVELER Date : 10/23/2004 1872-1-1 Part : 501593 Rev: B 2RAD 2R200 AUTO INSERT RADIALS 100.00 1.00 1.00 0.31 1.00 7.11 0.07HP Auto insert radial lead components on Universal Radial II inserter. Follow Process Center Work Instruction PWI-0017 “Radial Component Insertion” and use locally controlled setup instructions, programs and instruction sheets to assemble the components listed below. PART NUMBERDESCRIPTIONQUANTITY PER MSXU0220AML20 CAPTH .22U 50v 10% CER X7R Radial .2 1.00 AVX SR215C224KAA Kemet C317C224J1G5CA C7 MSXZC-410 CAPTH 100P 100V 5% CER NPO Radial .2 2.00 Kemet C317C101J1G5CA C14, C16 MSXZC-600 CAPTH .1U 100V 10% CER X7R Radial .2 24.00 AVX SR211C104KAA C1,C2,C3,C4,C5,C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C38, C24,C25,C26,C27,C28,C35 AUDIT QU804 IN-PROCESS INSPECTION 100.00 1.00 1.00 0.00 1.00 0.00 0.00HP Inspect WIP for compliance to specifications according to QI 10.3 “In-Process Inspection Instruction”, Customer BOM, assembly drawing, and IPC-A610 workmanship standard Class II. CSEL CS200 ASSEMBLE COMPONENTS 100.00 1.00 1.00 0.66 1.00 9.32 0.09HP Assemble components on Carousel assembly station. Follow Process Center Work Instruction PCWI-0018 “Carousel Assembly” and use controlled copies of specified visual aid to assemble components listed below. USE : Visual Aid 501593-CSEL-4 PART NUMBERDESCRIPTIONQUANTITY PER MSX350129 CONNTH MALE 2 x 3 ** Vertical Header 1.00 AMP 194002-1 Molex 3281-6 SPECIAL INSTRUCTIONS CAN DIRECT TO CUSTOMER DOCUMENTATION, TOOL NUMBER …

  32. Page: 6 of 21 EMS TECHNOLOGIES, INC. JOB TRAVELER Date : 10/23/2004 1872-1-1 Part : 501593 Rev: B 2RAD 2R200 AUTO INSERT RADIALS 100.00 1.00 1.00 0.31 1.00 7.11 0.07HP Auto insert radial lead components on Universal Radial II inserter. Follow Process Center Work Instruction PWI-0017 “Radial Component Insertion” and use locally controlled setup instructions, programs and instruction sheets to assemble the components listed below. PART NUMBERDESCRIPTIONQUANTITY PER MSXU0220AML20 CAPTH .22U 50v 10% CER X7R Radial .2 1.00 AVX SR215C224KAA Kemet C317C224J1G5CA C7 MSXZC-410 CAPTH 100P 100V 5% CER NPO Radial .2 2.00 Kemet C317C101J1G5CA C14, C16 MSXZC-600 CAPTH .1U 100V 10% CER X7R Radial .2 24.00 AVX SR211C104KAA C1,C2,C3,C4,C5,C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C38, C24,C25,C26,C27,C28,C35 AUDIT QU804 IN-PROCESS INSPECTION 100.00 1.00 1.00 0.00 1.00 0.00 0.00HP Inspect WIP for compliance to specifications according to QI 10.3 “In-Process Inspection Instruction”, Customer BOM, assembly drawing, and IPC-A610 workmanship standard Class II. CSEL CS200 ASSEMBLE COMPONENTS 100.00 1.00 1.00 0.66 1.00 9.32 0.09HP Assemble components on Carousel assembly station. Follow Process Center Work Instruction PCWI-0018 “Carousel Assembly” and use controlled copies of specified visual aid to assemble components listed below. USE : Visual Aid 501593-CSEL-4 PART NUMBERDESCRIPTIONQUANTITY PER MSX350129 CONNTH MALE 2 x 3 ** Vertical Header 1.00 AMP 194002-1 Molex 3281-6 WORKMAMSHIP STANDARD CLASS REQUIREMENT

  33. MANAGING THE DETAILS: IDENTIFY MATERIAL From the same traveler data the system prints material labels for every part on every job

  34. MANAGING THE DETAILS: IDENTIFY MATERIAL Label Defines: Part # Job # Part Description Manufacturer Manufacturer Part # Process Center Material Sequence # Operation # Part: PFC3607467 Job: 1741-1-1 CAPTH .22U 50v CER X7R Radial .2 AVX SR215C225KAA Kemet C317C224J1G5CA Job Qty: 100.00 /ea Actual Qty >________ Mat Seq: 80 Opr Seq: 40 Asm 0 Wrk Ctr: ASSM 4” x 1” Actual size

  35. MANAGING THE DETAILS: TRAINING All of our processes and resulting product conform to the IPC-A-610 Workmanship standard, Acceptability of Electronic Assemblies. EMS has an IPC certified trainer on staff to provide this training to our Production Technicians.

  36. J-STD-001 CERTIFIED TRAINERS and TRAINING The purpose of the J Standard is “to rely on process control methodology to ensure consistent quality levels during the manufacture of products.”

  37. J-STD-001 CERTIFIED TRAINERS and TRAINING Joint Industry Standard – Requirements for Soldered Electrical and Electronic Assemblies DOD July 19, 2001: Replaces MIL-STD-454, MIL-STD-2000 and customer tailored MIL-STD-2000 soldering requirements with the requirements of industry standard ANSI/J-STD-001.

  38. Your primary point of contact at EMS will be one of our Customer Liaisons. Their top priority is Customer communication and they are YOUR representative at EMS.

  39. We have no high-tech profile, hold no internet patents, and don't even have a proprietary product to sell. What we have is a long history with many demanding customers because we take care of them.

  40. Our current customer base encompasses a broad range of industries.

  41. The common thread among them is that they require special attention from an assembly contractor to meet the unpredictable needs of their customers… Supplying that attention is what we consider to be our strongest competency.

  42. EMS TECHNOLOGIES SMALL ENOUGH TO GET IT DONE FAST…

  43. EMS TECHNOLOGIES SMALL ENOUGH TO GET IT DONE FAST… BIG ENOUGH TO GET IT DONE RIGHT!

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