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Presentation On Press Operation And Forging. Workshop technology . PRESS OPERATIONS :-. Shearing :- It is a sheet metal cutting operation in which metal is cut along a single straight line.
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Presentation On Press Operation And Forging Workshop technology
PRESS OPERATIONS :- • Shearing :- It is a sheet metal cutting operation in which metal is cut along a single straight line.
Blanking :- It is the method of cutting out flat areas to some desired shape. The metal punched out is the required product in blanking and is called “blank”. • Punching :- Punching is similar to blanking and is used to making a “hole”. In this the remaining stock is the desired part, the operation is called punching.
Trimming :- Trimming is a process in which unwanted excess material from the periphery of a previously formed component is removed by cutting. • Notching :- The notching is the operation of removal of the desired shape from the edge of plate.
Shaving :- It is the process of removing a slight amount of metal (about 10% of the metal thickness) from blanked or punched edge in order to obtain smooth edges within closer dimensional tolerances. • Perforating :- It is a process in which number of holes evenly spaced in a regular pattern are cut in a flat material.
Forging:- Forging is the working of metal into a useful shape by hammering or pressing. It may be classified on the basis of mode of application of compressive force by forging equipments into two categories :- • Hammers :- They imparts stress on the material by impact and they operate in a vertical position. • Forging presses and forging machines :- In ,these equipments the compressive force is applied continuously and the materials is gradually pressed or squeezed into shape.
Forging process :- Forging process may be grouped under two headings :- Open die forging. 2. Closed die forging 1. Open die forging :- Open-die forging is also known as smith forging. In open-die forging, a hammer strikes and deforms the workpiece, which is placed on a stationary anvil.
2. Closed die forging :-In this cavities or impressions are cut in the die block , in which metal is formed to take its final shape and dimensions. • Closed die forging may be classified into two groups :- • (i)Single impression die. (i) Multi-impression die. • Single impression die:- It contains only one impression. • Multi-impression die:- It is used for finishing operations. It contains more then one impression.
The closed die forging is of three types :- • (i)Drop forging , (ii) Press forging ,(iii) Machine forging • Drop forging :- Drop forging utilizes a closed impression die to obtain the desired shape of the component. The shaping is done by the repeated hammering given to the material in the die cavity.
Press forging :- In this the metal is shaped not by means of a series of blows as in drop forging , but by means of a single continuous squeezing action. • Machine forging :- In this process a heated metal bar is inserted between the movable and stationary halves of the set of dies. A bar is held against a gauge which permits a suitable length of rod to project beyond the gripping position of the dies.