1 / 172

Attachment nfl f1 -repaired__final_sanjib

Presentation about 'Attachment nfl f1 -repaired__final_sanjib'

sheshir
Download Presentation

Attachment nfl f1 -repaired__final_sanjib

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Report on Industrial Attachment Northern Fashion Ltd. Plot # 16-18, Dakhin Panishail, EPZ-Kaliakoir Road,Kashimpur, Gazipur. stFebruary to 31 stMarch, 2011) (1 Prepared By Name ID Batch 5th 5th Md. Moktadidul Hoque Sanjib Kumar Roy 2007100400008 2007100400029 Department of Textile EngineeringSoutheast university Date of Submission: 16 May, 2011

  2. SoutheastUniversity Department of Textile Engineering Report on Industrial Attachment Northern Fashion Ltd Plot # 16-18, Dakhin Panishail, EPZ-Kaliakoir Road, Kashimpur, Gazipur. (1 stFbruary to 31 stMarch,2011) Supervising TeacherProf. Syed Fakhrul Hassan MuradChairman, Department of Textile EngineeringSoutheast University Prepared By Name ID Batch 5th 5th Signature Md. Moktadidul Hoque Sanjib Kumar Roy 2007100400008 2007100400029 Department of Textile EngineeringSoutheast University Date of Submission: 16 May, 201 Acknowledgement To preparing this report a number of people have made considerable contribution. Their in-sights, advice and suggestions helped us a lot. We would like to pay special thanks to Prof.

  3. Syed Fakhrul Hassan, [Chairman; Department of Textile Engineering, Southeast Uni-versity], for continuously guiding us about the development and preparation of the report. He has enriched us with necessary ideas and concepts for incessant improvement of the report. We would also like to express our heartfelt thanks to Md. Fazley Elahi, [Assistant Profes-sor; Department of Textile Engineering; Southeast University] for all necessary informa-tion for preparing this report. We would like to express our sincere gratitude to Mr. Touhid, [Senior production officer; Northern Fashion Ltd], who help us lot at time of industrial training and he share us lot of experience and we gather knowledge about industrial environment. We also express our thanks S.M. Aminur Rahaman [Manager HR, Admin & compliance Northern fashion Ltd.] for providing a chance and allowed us to work in the organization during the Industrial training period. We express our heartiest thanks to Assistant General Manager of dyeing section & Manager of Knitting section. Dyeing & Fishing, Garment and Accessories for enriching our knowledge on various fabric manufacturing and finishing processes with their excellent professional knowledge. Our sincere appreciation goes to the entire Northern Fashion Ltd. team for extending their hands of cooperation throughout the training period. However, we have prepared my Industrial Training report overcoming all the difficulties & also the shortage of time. Here I would like to present the report. Date: 16 May, 2011 Acknowledged By Sanjib Kumar Roy Md. Moktadidul Hoque Chapter Chapter Name Page Northern Fashion at a Glance ------------------------------------------- 1 – 12 1 Manpower Management ------------------------------------------------- 13 – 16 2 Knitting Section ----------------------------------------------------------- 17 – 32 3

  4. 33 – 106 107 – 120 121 – 123 124 – 128 129 – 130 131 – 132 133 – 135 136 – 137 Dyeing & Finishing Section --------------------------------------------- 4 Garments Section --------------------------------------------------------- 5 Maintenance --------------------------------------------------------------- 6 Utility Service ------------------------------------------------------------- 7 Story & Inventory--------------------------------------------------------- 8 Cost Analysis -------------------------------------------------------------- 9 Marketing Activities ----------------------------------------------------- 10 Conclusion ----------------------------------------------------------------- 11

  5. Northern Fashion Ltd. is a state-of-the-art Knitting, Dyeing – Finishing & Garment Manufac-turing factory. The project has been a setting up of a 100% export oriented composite knit garment unit. The project has been designed to fulfill the present world market demand for producing most value added fabrics. The project is equipped with open width finishing line. This helps saving all types of fabrics consumption. Also the quality of fabrics is improved tremendously. The machinery of the project is Brand new and has been imported from abroad. The project has been started its commercial operation in the mid of 2007. Objectives: To meet the appropriate expectations of clients To gain confidence of the Buyers To be the "Tag carrier of made in Bangladesh" To create employment opportunities Speedy Communication through Internet & Telecom services Location:

  6. Geographical Location: Latitude : 23°59'29.67"N Longitude : 90°15'26.59"E

  7. NORTHERN FASHION LTD. Factory Layout: ETP Main Factory Building Utility &StoreBuilding WTP E& Dining StuffQuarter NS Gas Line Scequrity Entry & Exit Gate W Meter Room EPZ-Kaliakoir Road Page7Northern Fashion at a Glance SOUTHEASTUNIVERSITY DEPARTMENTOFTEXTILEENGINEERING Other Information:

  8. Compliance: Northern Fashion Ltd. complies with specific regulation and requirement state by the land of law or by the customer against work environment, sound, noise, safety & health, working hour, wages, mandatory benefits, cleaning & hygienic, work regulations etc. Some examples are given below-Fire Extinguisher:Sufficient fire extinguisher in Northern Fashion Ltd.

  9. Norther rn Fashion LLtd. supplie es pure drin nking water for employ yees that are e ensured byy BUET test resu ult. This tes t result is gi - siven below- BANG GLADESH Mobile H UNIVERS DEPA e: 01819 557 ENVIRO SITY OF E ARTMENT 7 964; PAB ONMENTA ENGINEER OF CIVIL BX: 966 565 AL ENGINE RING AND ENGINEER 50-80 Ext. 7 EERING LA D TECHNO RING 7226; www. ABORATO OLOGY (B .buet.ac.bd/ ORY BUST) /ce/ BRTC N Sent by Proiect Company EPZ,Kali Sample I Date of Te N0. : 03967/ 10 : NORTHERN -Water Test y address : Ro iakoir, Kashim ID : As Per Cl Test : 24/10/20 0-11/CE; Dt: 2 N FASHION oil 16-18, Dak mpur, Gazipur lient Letter 010 – 08/11/2 2411012010 LIMITED khin Panishil, r. 2010 Ref, N Sourc No. : NFL / A ce : Fresh wa Admin-03; Dt: ater : 18/10/2010 TEST R REPORT (PHYSSICAL/ CHEM MICAL/ BACTEERIOLOGICALL ANALYSIS OF DRINKING G WATER SAMMPLE)

  10. S.L No. W Pa Water Quality Parameters y Unit Con Bangladesh Standard fo Drinking Water (ECR’97) or WHO Guideline Values, 2004 Method analys d of sis Mi De L (M inimum etection Limit MOL) 0.2 ncentration Present 1 To (a Total Hardness as CaCO3) MManganese (Mn n) Iroon (Fe) mg/l 66 200 – 500 500 USEP 130.2;SM2 EPA 2340 C 2 mg/l 0.007 0.1 0.4 PAN Metho N od 0.005 3 mg/l 0.15 0.3 – 1.0 0.3 USEP 200.9SM;3 EPA 3111 B USEPA 353 4500-NO 3.2; SM O3-N-F USEP 160.2;SM2 D EPA 2540 B- 0.02 4 Ni (N itrate-Nitroge NO3– N) en To So Total Dissolved olid (TDS) d Ni (N itrite-Nitrogen NO2– N) n Coopper (Cu) mg/l 0.3 10 50 0.1 5 mg/l 121 1000 1000 5 6 mg/l <MDL < 1 3 USEPA 353 4500-NO 3.2; SM O2-N-F USEP 200.9SM;3 EPA 3111 B 0.008 7 mg/l 0.051 1 2 0.014 Commen nts: 1. Sample w 2. Sample w was supped by was received i y CLIENT in unsealed co ondition. Importa sponsibil are sent i ant Notes: Sam lity as to the r in a secure and mples as supp respective cha d sealed cover plied to us hav aracter of the r/pack. ve been tested sample requi d in our labora ired to be test atory. BTRC d ted. It is recom does not have mmended that e any re-t sample Complain System: In Northern fashion Ltd employees/labors complains are handled out by the following dia-gram below-

  11. Other Compliance Matters: No child labor/involuntary labor Timely payment, incentive, Bonus and leaves following minimum wages Transportation in companies account for distance labors/staffs Free routine medical checkup and medical facilities Training of operators and technical staffs Regular evacuation drill and trained staffs

  12. Alternative in building staircase Emergency exit Forklift and wheel loader to warehouse go-down Security Observation through CC TV Remarks: It’s a wonderful project. This project makes profit more than ever for its strong management. Northern Fashion Ltd. (NFL) is leading house of industries and commerce in Bangladesh having Knitting, Dyeing and Garments industries. The main accomplishment of their project is the highly gas burn power plant and own chemical waste water treatment plant. This is ef-fectively running to remove effluents from drained water. It is such a type of industry which has the ability to maintain finest quality products. To fulfill the buyer requirements the facto-ry has established a strong management and equipped with modern machineries. Manpower Organ gram: Manpower Organ gram of Northern Fashion Ltd. is as follows –

  13. Dyeing & Finishing Shift Duration A 6 : 00 AM to 2 : 00 PM B 2 : 00 PM to 10.00 PM C 10 : 00 PM to 6 : 00 AM Garments Section General Shift 8 : 00 AM to 5 : 00 PM (one hour lunch break) Page16

  14. Shift Change: The industry maintains three shifts for Knitting and Dyeing & Finishing Section. For Gar-ments section maintains one general shift. Shift duration are given below- Job Description / Responsibility of Production Officer: To prepare programs as per order sheet. To follow up production time to time & quality of products according to the order sheet. To prepare fabric swatch & trim card for buyer`s approval before bulk production To solve any problem of Dyeing To give the solution for dia, GSM, shrinkage, spirality, crease mark, line mark and hand feel problem of the finished fabrics. To meet the planning schedule according to the requirement of Garments Div. To submit Daily production reports to the Concern Authority To maintain registers of dye yarns and samples To develop new samples and keep it for future requirement. Any other assignment given by higher authority. Communication System: Intercom Telephone Fax E-mail Written letters Oral

  15. Knitting is the method of creating fabric by transforming continuous strands of yarn into a series of interlocking loops, each row of such loops hanging from the one immediately pre-ceding it. The basic element of a knit fabric structure is the loops intermeshed with the loops adjacent to it on both sides and above and below it. The weft knitted structure is very different from the warp knitted one. The difference is ap-parent from both warp and weft knitted structures is shown in simplest forms in below. It is seen from this figure that in a knitted structure a horizontal row of loops can be made using one thread and the thread runs in horizontal direction. In a warp knitted structure, each loop in the horizontal direction is made from a different thread and the number of threads used to produce such a fabric is at least equal to the number of loops in a horizontal row. One can say that in a warp knitted fabric the threads run roughly in a vertical direction.

  16. Northern Fashion Ltd. has a state-of-the-art Weft Knitting Section. It has two knitting unit that is known as knitting – 1 and knitting – 2. The capacity of the knitting section has been rated annually as 900,000 kgs of grey fabric.

  17. NORTHERN FASHION LTD. Machinery Layout Plan of Knitting – 1 13 7 5 6 E NS W 8 3 4 12 9 1 2 11

  18. 10 16 E 14 NS W 15 SOUTHEASTUNIVERSITY DEPARTMENTOFTEXTILEENGINEERING

  19. NORTHERN FASHION LTD. Machinery Layout Plan of Knitting – 2 3 4 N WE S 2 1 5 6 9 8 7

  20. F E SOUTHEASTUNIVERSITY DEPARTMENTOFTEXTILEENGINEERING

  21. Specification of Knitting Machine: Others Equipments Used In Knitting Section: GSM cutter Electronic balance Inspection m/c Raw Material of Knitting Section:

  22. There are two types of raw material that is yarn & Elastane. Brand name & origin of the yarn & elastane that is used in Northern Fashion Ltd. is given below- Types of Fabric: Single jersey & Double Jersey derivatives that is familiar in Northern Fashion Ltd. is given below- Single jersey Derivatives 1 2 3 4 5 6 Single jersey with lycra and without lycra Single lacoste with half feeder lycra ( in lacoste never used full feeder lycra) Pique & double lacoste Two thread terry Denim single jersey Three thread fleece

  23. 1 2 3 4 5 6 7 8 9 10 (1x1) Rib (1x1) half feeder lycra Rib (1x1)Full feeder lycra Rib (2x1) Rib (2x1) half feeder (2x1) full feeder lycra (2x1) Rib Offal Fabrics I-lack fabric Flat Back Rib Knitting Parameter & Calculation: The main parameters & calculations are followed in knitting section, are given below- Machine or Needle Gauge: The needle gauge of a knitting machine (also called cut or gage) is a measure expressing the number of needles per a unit of the needle bed (bar) width express in mm. Gauge,N = How many needles are used in one English inch (25.4 mm ). Number of needles N = One English inch. Number of needles N = mm. 2.54 Highest needle gauge is about 60 and lowest gauge is about 2 to 2.5. GSM: GSM means the weight in gram of one square meter fabric. Mainly it is measured by GSM cutter & electric balance.

  24. Selection of machine gauge depends upon yarn diameter. Yarn diameter also depends on sev-eral factors such as yarn count, fibre type, yarn finishing etc. general practice of yarn count and machine gauge in different industries in Bangladesh given below: Yarn count used 16 18 20 20 24 24 26 26 26 26 Machine gauge 18 20 20 24 22 24 20 22 24 28 Yarn count used 28 28 28 30 30 30 30 34 34 Machine gauge 22 25 28 22 24 28 34 28 28 The above values may differ, because it is the results of a research work. There is a relation between yarn in tex and machine gauge is given by equation, 1650 1400 For Single Jersey, G = and for Double Jersey, G = , where G is measured Tex Tex in needles per cm.

  25. The yarn count to be used on a circular knitting machine depends largely on the pitch, and thus on the machine gauge. For any given machine gauge it can lie within a larger range, be-cause on the same machine different yarn counts can be used, depending on the knitted struc-ture, the desired optics (fabric appearance) and the fabric properties. Needle Pitch: The needle pitch is the distance between two neighboring needles in the same needle bed (bar), from the centre of a needle to the centre of the neighboring needle express in mm. 1 Needle Pitch(Length units / Needles)= (length unit) Needlegauge Loop or Stitch Length: The length of yarn knitted into one stitch in a weft knitted fabric. Stitch length is theoretically a single length of yarn which includes one needle loop and half the length of yarn (half a sinker loop) between that needle loop and the adjacent needle loops on either side of it. Gen-erally, the larger the stitch length the more elastic and lighter the fabric, and the poorer its cover opacity and bursting strength. Stitch Length, l = One needle loop + Two half a sinker loop Yarn count is a numerical expression of fineness or coarseness of yarn. Yarn count is calculated in two systems: Direct system Indirect system Suitable Yarn Count Selection: Yarn count is selected by following equation- For Single Jersey:

  26. 4320 Suitable Yarn Count( Ne)= Finish GSM For Rib (1×1): 6000 Suitable Yarn Count( Ne)= Finish GSM For Interlock (plain): 7200 Suitable Yarn Count( Ne)= Finish GSM Production Calculation: It has been expound in the sections above that the output of a circular knitting machine de-pends on a series of different influencing variables. A wealth of machine data and data on the fabric to be produced is required for calculating production capacity. In this respect the cylinder diameter d in inch, the gauge E, the system count S, the machine rpm n, and the efficiency level ɳof the circular knitting machine must be known. The follow-ing data on the fabric produced must also be available: The construction (e.g. single jersey , rib, purl etc.) The course density or course /cm and the weight per unit area in gm/m 2. Production is calculated in accordance with the following equation- Machine rpm × No. of feeder × Effciency × 60 Running Length (L) = m / hr No.of feeders per course × courses per cm ×100 Cylinder Diameter in inch ×π × MachineGauge Fabric width (WB) = Meter

  27. Wales per cm ×100 Running length in meter per hour × WB × Weight in GSM Production in Kg, P = Kg / hr 1000 Knitting Procedure for Elastane Single Jersey Fabric:

  28. Knitting Procedure for Single Jersey Fabric (Without Elastane)

  29. After knitting every roll of grey fabric of each order is inspected for checking “is it meet with the finishing target or not.” Four point method was used for inspection the fabrics. Four grey fabric inspection reports for different four orders are given below-

  30. Northern Fashion Ltd. has a state-of-the-art Dyeing & Finishing Section. The capacity of the

  31. Dyeing section has been rated annually about 21,00,000 kgs of dyed and finished fabric.

  32. NORTHERN FASHION LTD. Machinery Layout Plan of Dyeing & Finishing DCHMST MTL FTL WSM WFBA BTS CP ST CP GFBR GFBR CP CP ST ST H SLM R D D10 D1 D2 D3 D9 ST6TD ST7 D4 D5 FISP1 FISP2 COMP

  33. CP COMP D6 2 D 1 QCS OFA D7 FTM FFBA D8 RLM RFBR E NS W FISP3

More Related