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Presentation about 'Flow charts of Textile and garments'
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PREPARED BY ©right Name : MAZADUL HASAN SHESHIR ID: 2010000400008 Batch: 13th Batch (Session 2009-2013) Department: Wet Processing Technology Email: mazadulhasan@yahoo.com Blog: www. Textilelab.blogspot.com Southeast University Department of Textile Engineering
Process Flow-Chart of Wet Processing Technology | Dyeing Flowchart Grey Fabric Inspection ↓ Sewing or Stitching ↓ Singeing ↓ Desizing ↓ Scouring ↓ Bleaching ↓ Mercerizing ↓ Dyeing ↓ Printing ↓ Finishing ↓ Final Inspection ↓ Delivery
Process Flow-Chart of Merchandising Merchandiser ↓ Negotiation with buyer & collect order ↓ Costing ↓ Sample making (according to buyer requirement) ↓ Get approval &Placement of order ↓ Getting started (In-house preparation of accessories) ↓ Line balancing ↓ Commencing production ↓ Production Monitoring ↓ Inspection ↓ Buyer’s Inspection (After Finishing) ↓ Preparation of banking & documentation ↓ Shipment/delivery
Flow Chart of Weaving Yarn from spinning section ↓ Doubling and Twisting ↓ Winding ↓ Creeling ↓ Warping ↓ Sizing ↓ Winding on weavers beam ↓ Weaving
Process Flow Chart for Knitting: Yarn in package form ↓ Place the yarn package in the creel ↓ Feeding the yarn ↓ Set the m/c as per design & GSM ↓ Knitting ↓ Withdraw the roll fabric and weighting ↓ Roll marking ↓ Inspection ↓ Numbering
Flow Chart of Dyeing Inspection of grey cloth ↓ Stitching ↓ Cropping ↓ Brushing ↓ Singeing ↓ Desizing ↓ Scouring ↓ Bleaching ↓ Souring ↓ Washing ↓ Drying ↓ Mercerizing ↓ Dyeing ↓ Aftertreatment ↓ Finishing ↓ Inspection ↓ Packing ↓ Baling
Flow Chart of Printing Inspection of grey cloth ↓ Stitching ↓ Cropping ↓ Brushing ↓ Singeing ↓ Desizing ↓ Scouring ↓ Bleaching ↓ Souring ↓ Washing ↓ Drying ↓ Mercerizing ↓ Printing ↓ Aftertreatment ↓ Finishing ↓ Inspection ↓ Packing ↓ Baling
Flow Chart of Garment Manufacturing Design / Sketch ↓ Pattern Design ↓ Sample Making ↓ Production Pattern ↓ Grading ↓ Marker Making ↓ Spreading ↓ Cutting ↓ Sorting/Bundling ↓ Sewing/Assembling ↓ Inspection ↓ Pressing/ Finishing ↓ Final Inspection ↓ Packing ↓ Despatch
Greycloth ↓ Flow Chart of Printing Brushing and Shearing ↓ Singeing ↓ Desizing ↓ Scouring ↓ Bleaching ↓ Mercerizing ↓ Stentering ↓ Washing ↓ Drying ↓ Winding/Beaming ↓ Printing ↓ Finishing
Production Flow Chart of Wet Processing for Woven Fabric
PRODUCTION FLOW-CHARTS: Executive director takes order from Buyer | Merchandiser estimates total amount of yarn of production | Knitting manager gets production order sheet | Senior Production Officer ordered by K.M. and orders Production officer and Technical in- charge. | Production officer fixes up stitch length and GSM With mechanical fitter. | Definite operator operates machine in his full conscious and Attention. | Mechanical fitter fixes machine if there is any m/c fault. | Supervisors keep daily production report and assure m/c is OK. | Fabric roll is checked by a troop of inspectors in inspection unit and weighted. | Final product to the required amount is delivered to dyeing unit.
Finishing input (style, color & size wise) Ironing Inspection Hang tag Get up change Folding Poly Bar code (buyer wise sticker) Metal check Cartooning Final inspection by buyer Process flowchart of garment finishing:
Washing flow chart: Garments from store house ↓ Count ↓ Quality check ↓ Batch ↓ Washing ↓ Hydro extractor ↓ Drying ↓ Quality check ↓ Packing ↓ Delivery