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Prepared By : Mazadul Hasan sheshir ID: 2010000400008 13th Batch Wet Processing Technology Email: mazadulhasan@yahoo.com Southeast University Southeast University Department Of Textile Engineering I/A 251,252 Tejgaon Dhaka Bangladesh 2
Submitted To Sanuar Rashid Sr. Lecturer Department of Textile Engineering Southeast university 3
• The main principle of Blow room machines is to open the material and reduce it to the smallest possible tuft size and cleaning the raw materials. The modern Blow room of Trützschler contains following machines………. 1. 1.Automatic Bale opener Blendomat BO-A. Automatic Bale opener Blendomat BO-A. 2. 2.Tuftomat system. Tuftomat system. 3. 3.Meta detector. Meta detector. 4. 4.Universal Mixture MX-U. Universal Mixture MX-U. 5. 5.Universal cleaner CP-U. Universal cleaner CP-U. 6. 6.Control System. Control System. 5
Features of Bale opener Blendomat BO-A. Production capacity :up to 2,000 kg/h • Work-off of 1 to 3 bale groups • Lay-down (up to 200 bales) for long, (up to three lines simultaneously) • Processing of different bale heights • Free working area to lay down a complete -reserve set of bales: Working width max. 2,300 mm and machine length of 50 m and more • 10
Opening with optimum quality chain •Simple and secure operation •Large bale lay-down •Flexible layout of bale groups 12
1. Modern tuft blending installations hold a key position in the value chain, because blending faults often become obvious only after finishing. 2. Trützschler tuft blending concept relies on reproducible top blend quality. 3. Ensures the perfect speed when blending natural and synthetic fibers of different lengths, fineness's and colours. 4. Mix six components in one process step and achieve optimal CV values. 14
• Direct measurement of weight. • High capacities up to 2,000 kg/h • Precise the blending ratio. • Blending of up to 6 components per process step • •Automatic tarning. • a lot of change in recipe memory. 16
The further these parts get into the production process, the greater the damage to the value creation achieved thus far. 1. The ability to detect more than just colored objects during foreign part separation has a clear economic advantage. 1. 17
This is precisely what the foreign part separators of the SECUROPROP series have to offer you. They detect and reliably separate even white and transparent particles. 19
• Trützschler’s mixing systems offer an optimal solution for every spinning mill and every mixing task in the sector of single component staple fiber mixing.
•The direct coupling of cleaner and mixer for improved economic efficiency •The tailor-made mixer sizes for every application case •Controlled, reproducible mixing for best homogeneousness •Optimization of mixture for uniform final product appearance 27
1. An optimal raw material yield is a must in spinning preparation. 2. Trützschler's WASTECONTROL makes this task not only easier, but also more perfect. 3. It increases good fiber yield at least 0.5%. 4. Annual raw material savings of more then US$ about 110000. 28
•Maximum cleaning with most gentle fiber treatment •Adjustable cleaning. •Perfect action to every cotton. •Rapid raw material action with step less variable. •Greater yarn quality and improved running •Reduced the wastage perfectly. 30
1.The Electronic Installation Control LC-I has been specially developed by Trützschler for use in spinning mills. 2,The LC-I coordinates the functions of the individual machines and controls the material transport of the entire installation fully automatically. 3. All safety-relevant functions such as emergency stop and door safeties are hardware wired. 4. this ensures a particularly high level of fail-safe performance. 31
• High amount of information in the displays • Transparent color display • Low cabling. • Same spare parts as for the machine controls • Simple operation with touch screen • High functional safety • Simple commissioning • Open system 32
Trützschler blow room consists number of m/c used in succession to open and clean the cotton fiber to the require degree. 40% to 70% of total trash is removed in this section. 33
•THANK YOU FOR Listening…… Cutesy & Reference : Trützschler – Germany (Leading & Best Blow Room Manufacturer in he world ) 35