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SyteLine 7 Planning

SyteLine 7 Planning. Agenda. SyteLine 7 planning and scheduling overview APS engine operation Differences between old and new engines MRP and APS planning options Job scheduling alternatives Benefits of new engine. Agenda. SyteLine 7 planning and scheduling overview APS engine operation

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SyteLine 7 Planning

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  1. SyteLine 7 Planning

  2. Agenda • SyteLine 7 planning and scheduling overview • APS engine operation • Differences between old and new engines • MRP and APS planning options • Job scheduling alternatives • Benefits of new engine

  3. Agenda • SyteLine 7 planning and scheduling overview • APS engine operation • Differences between old and new engines • MRP and APS planning options • Job scheduling alternatives • Benefits of new engine

  4. SyteLine 7 Functionality • Planning – creating PLNs – APS in MRP mode & APS • Job Scheduling – determining a job’s operations’ start and end dates – APS in MRP mode & APS • Global Scheduling – determining the start and end date of all job operations – New “Factor” Scheduler • Workcenter Sequencing – determining job sequences – New “Factor” Scheduler with Manual Override portion of SL Workcenter Sequencer

  5. SyteLine 7 Functionality • Planning – creating PLNs – APS in MRP mode & APS • Job Scheduling – determining a job’s operations’ start and end dates – APS in MRP mode & APS • Global Scheduling – determining the start and end date of all job operations – New “Factor” Scheduler • Workcenter Sequencing – determining job sequences – New “Factor” Scheduler with Manual Override portion of SL Workcenter Sequencer

  6. Agenda • SyteLine 7 planning and scheduling overview • APS engine operation • Differences between old and new engines • MRP and APS planning options • Job scheduling alternatives • Benefits of new engine

  7. How does the APS engine work? Manufacturing Site

  8. How does the APS engine work? Bill of Manufacturing Manufacturing Operation Purchase/Transfer Item Floor stock

  9. How does the APS engine work? Item A Item B Item C Item E Item D Item F Item J Item G Bill of Manufacturing Item K Item H Item I Manufacturing Operation Purchase/Transfer Item Floor stock

  10. How does the APS engine work? A10 A20 A30 Item A B10 B20 B30 Item B C10 C20 Item C E10 E20 Item E Item D Item F G10 Item J Item G Bill of Manufacturing H10 Item K Item H Item I Manufacturing Operation Purchase/Transfer Item Floor stock

  11. Vendor 2 Vendor 3 Vendor 1 How does the APS engine work? Order A10 A20 A30 APS Item A B10 B20 B30 Item B C10 C20 Item C E10 E20 Item E Item D Item F G10 Item J Item G H10 Item K Item H Item I APS synchronizes the use of workcenters, inventory, and supply to customer orders.

  12. How does the APS engine work? • Backward schedules each order • Through bill structures • Using order min/max/mult as appropriate • Across routes • To produce planned orders

  13. Item need time job release time Item need time PO release time Lean manufacturing support SyteLine 7’s intelligent pull processing will compute the just-in-time releases all your jobs and POs, Order taking into account resource schedules, material availability, and order priorities.

  14. Agenda • SyteLine 7 planning and scheduling overview • APS engine operation • Differences between old and new engines • MRP and APS planning options • Job scheduling alternatives • Benefits of new engine

  15. Key planning engine differences • 1 Level at a time vs. 1 Order at a time

  16. Traditional Process

  17. Traditional Process

  18. Traditional Process

  19. Traditional Process

  20. SyteLine 7 Process

  21. SyteLine 7 Process

  22. SyteLine 7 Process

  23. Order2 Order3 A continuously visible plan for every order Order1

  24. Order2 Order3 Every order “knows” the jobs and POs it needs Continuous visibility Order1 Every supply “knows” the orders it affects

  25. Key planning engine differences • 1 Level at a time vs. 1 Order at a time • SyteLine 7 planning is “bucket-less” – batching is done only for min/max/multiple considerations and operation times are not tied to period intervals

  26. Key planning engine differences • 1 Level at a time vs. 1 Order at a time • SyteLine 7 planning is “bucket-less” – batching is done only for min/max/multiple considerations and operation times are not tied to period intervals • SyteLine 7 planning never projects activity in the past (pushes forward from current time if backward pass fails) – different exception messages and interpretation

  27. Job scheduling engine differences • New engine can schedule 1 level at a time (i.e. a job) • Previous “backwards, infinite, move forward from current time” is equivalent to “APS in MRP mode” • Previous backwards, finite, move forward from current time is equivalent to “APS” mode • New engine does not support other options.

  28. Agenda • SyteLine 7 planning and scheduling overview • APS engine operation • Differences between old and new engines • MRP and APS planning options • Job scheduling alternatives • Benefits of new engine

  29. MRP Planning • Resources are infinite (on-shift) • Back-schedule uses static, pre-defined queue time • If no route is provided, uses manufacturing lead- time

  30. APS Planning • Resources are finite • Computes lead-time dynamically – based on current order book and resource availability

  31. Agenda • SyteLine 7 planning and scheduling overview • APS engine operation • Differences between old and new engines • MRP and APS planning options • Job scheduling alternatives • Benefits of new engine

  32. Job Scheduling Alternatives • With Planning (after running MRP or APS or after ATP or CTP of associated order) • Recommended job start and release dates are available (including x-ref jobs) • Job has been “scheduled” during planning • Appropriate date fields are populated • Without Planning (MRP and APS are not used) • No available recommended start and release dates • No “job schedule” is available • “Schedule Job” button will run “ATP” process for job

  33. Agenda • SyteLine 7 planning and scheduling overview • APS engine operation • Differences between old and new engines • MRP and APS planning options • Benefits of new engine

  34. Main Advantages of New Planner • More flexible/realistic resource model • More accurate plans • Reduced inventory needs • Consistency with the new scheduler • Visibility through the bill • “ATP” capability in MRP mode • Improved “Lean Manufacturing” support • What-if capability in MRP mode

  35. SyteLine 7 Planning

  36. SyteLine 7 Scheduling

  37. Agenda • SyteLine 7 planning and scheduling overview • Scheduler operation (how it works) • Scheduler components (data model) • Key scheduling capabilities • Advantages of the new scheduler

  38. Agenda • SyteLine 7 planning and scheduling overview • Scheduler operation (how it works) • Scheduler components (data model) • Key scheduling capabilities • Advantages of the new scheduler

  39. Definitions • Planning – creating PLNs, including quantity, release date, and due date • Job Scheduling – determining the start date and end date of each of the job’s operations, with emphasis on the first and last • Global Scheduling – determining the start and end date of all job operations • Workcenter Sequencing – determining the sequence of jobs to run on a machine/group

  40. Product Coverage • Planning – creating PLNs, including quantity, release date, and due date • SyteLine 6.x: MRP & APS • SyteLine 7.x: APS in MRP mode & APS

  41. Product Coverage • Job Scheduling – determining the start date and end date of each of the job’s operations, with emphasis on the first and last • SyteLine 6.x: SyteLine Scheduler • SyteLine 7.x: APS in MRP mode & APS

  42. Product Coverage • Global Scheduling – determining the start and end date of all job operations • SyteLine 6.x: SyteLine Scheduler • SyteLine 7.x: New “Factor” Scheduler

  43. Product Coverage • Workcenter Sequencing – determining the sequence of jobs to run on a machine/group • SyteLine 6.x: SyteLine Workcenter Sequencer • SyteLine 7.x: New “Factor” Scheduler using Automated Sequencing and Selection Rules with Manual Override portion of SyteLine Workcenter Sequencer

  44. SyteLine 7 Coverage • Planning – creating PLNs – APS in MRP mode & APS • Job Scheduling – determining a job’s operations’ start and end dates – APS in MRP mode & APS • Global Scheduling – determining the start and end date of all job operations – New “Factor” Scheduler • Workcenter Sequencing – determining job sequences – New “Factor” Scheduler using Automated Sequencing and Selection Rules with Manual Override portion of SL Workcenter Sequencer

  45. Agenda • SyteLine 7 planning and scheduling overview • Scheduler operation (how it works) • Scheduler components (data model) • Key scheduling capabilities • Advantages of the new scheduler

  46. The SyteLine 7 Scheduling Task Determine which operations should be done by which resources (machines and crew) at which times. In a “sequence-intelligent” manner consistent with the material plan. • Without starting jobs before their release date • Without completing jobs after their due data

  47. SyteLine 7 Scheduling • Schedules jobs and (optionally) planned jobs • Based on FACTOR scheduling engine • Event-based finite capacity scheduling • Considers time-phased capacity and material availability • Considers sequence dependencies (size, color, etc.) • Includes rule-based resource and operation selection (menu and user-defined) • Supports a robust system representation

  48. Release Due Date Date Operation 1 Operation 2 Operation 3 Operation 4 APS Scheduling Job 1 4/20 4/22 MILL DRILL INSPECT 7:00am 7:00am 20 HOURS 15 HOURS 2 HOURS Job 2 4/20 4/22 LATHE DRILL MILL INSPECT 7:00am 9:00am 15 HOURS 15 HOURS 14 HOURS 2 HOURS Job 3 4/20 4/22 MILL BORE INSPECT 7:00am 3:00pm 10 HOURS 15 HOURS 2 HOURS

  49. Release Due Date Date Operation 1 Operation 2 Operation 3 Operation 4 APS Scheduling Job 1 4/20 4/22 MILL DRILL INSPECT 7:00am 7:00am 20 HOURS 15 HOURS 2 HOURS Job 2 4/20 4/22 LATHE DRILL MILL INSPECT 7:00am 9:00am 15 HOURS 15 HOURS 14 HOURS 2 HOURS Job 3 4/20 4/22 MILL BORE INSPECT 7:00am 3:00pm 10 HOURS 15 HOURS 2 HOURS 4/22 4/20 4/21 Run Run MILL Job 1 – Operation 1 Job 3 – Op 1 Job 2 – Op 3 DRILL Job 2 – Operation 1 Job 1 – Op 2 LATHE Job 2 – Operation 1 BORE Job 3 – Op 2 INSP. 2 1 3 1 IN Job 3 – Operation 1 Job 1 – Op 2 QUEUE 3

  50. Agenda • SyteLine 7 planning and scheduling overview • Scheduler operation (how it works) • Scheduler components (data model) • Key scheduling capabilities • Advantages of the new scheduler

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