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Wireless Industrial Networking Alliance. Business Drivers for Industrial Wireless. www.wina.org A Member Organization of the Automation Federation. Hesh Kagan Hesh.kagan@ips.invensys.com.
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Wireless Industrial Networking Alliance Business Drivers for Industrial Wireless www.wina.org A Member Organization of the Automation Federation Hesh Kagan Hesh.kagan@ips.invensys.com
The Wireless Industrial Networking Alliance (WINA) is a coalition of industrial end-user companies, technology suppliers, industry organizations, software developers, system integrators, and others interested in the advancement of wireless solutions for industry. The Wireless Industrial Networking Alliance (WINA)
President: Hesh Kagan – Invensys Vice President: Jeff Becker – Honeywell Treasurer: Larry Pereira, SensorLogic Corp. Secretary: Randy Klassen - Onmex Controls Kim Dunn - ISA President Elect Jose Gutierrez – Emerson Steve Toteda – Dust Networks Wayne Manges, ORNL Gene Yon – Accutech John Jacobs - 3eTI Bruno Kisala – Executive Director Automation Federation Our Leadership……The Board of Directors
Our Mission……. • Our mission is to promote the adoption of wireless technologies and solutions that improve the efficiencies, production and safety of industrial manufacturing and processes.
Our Vision…… • Our vision is to be the premier global organization that provides a forum for industrial wireless technology education, information, and an exchange of ideas for future development of industrial wireless technologies. • WINA will catalyze the exchange of information and strategic direction between government, academia, technology producers and industrial end users on a global basis.
Current Activities (2007 – 2008) • Major support and development for SP100 • Education and Training • Technical Conference Participation • Participate Globally • Develop tracks & sessions • Webinars • Seminars • Tutorials • Presentations • Developing Wireless Best Practices • Interoperability and Co-Existence Demonstrations • Define requirements • Build to specification • Demonstrate openly
Asia / Pacific WINA Chapter The WINA Board of Directors had voted to create the first WINA Chapter outside North America. The New WINA APAC Chapter will be headed by Sachin Gupta, Senior Wireless Consultant, Invensys and based in Singapore It is our belief that this region is a center of technology development and industrial growth Having a WINA local center will best serve the WINA mission for increasing the adoption of wireless technologies in industry.
Membership provides a value added proposition by: • Influencing Decisions • Ensure your company has a voice in defining wireless industrial products. • Proactive influence in standards that will define the marketplace tomorrow • Catalyze Collaboration • Work together with other industry producers & end users • Exchange information in your development community • Providing Leadership in the Community • Gain the credibility of the industrial wireless community • Improve the product solutions of your organization • Conducting Sound Businesses Practices • Through WINA membership, increase exposure to potential customers & partnerships.
The Call to Action • The World is changed forever • It’s Flat and Information is open • The new competitiveness battleground is for the imagination • The battle will be won by organizations that can migrate to intelligent integrated manufacturing systems • Dramatically increased productivity • A rapid stream of innovative products • This is as first and foremost a change in the way we think and behave
Promise of Wireless……. Wireless technology and wireless networking systems hold great promise to help industry use energy and materials more efficiently, lower systems and infrastructure costs, lower production costs, and increase productivity.
Customer Concerns • Lack of security • Incomplete & conflicting standards, frequencies, & protocols • Haphazard growth / no clear roadmap • Inconsistent quality of point solutions • Weak industrial quality • Poor migration path for investment preservation • Inconsistent support within IT organizations • Cost of operation uncertainties • Network management challenges • Lack of proven applications (over longer term ROI’s)
Mobility and Measurements are the Drivers • More measurement at lower cost • Eliminating wires means significant cost savings • More mobile workforce • New applications drive bottom line improvements • New measurements address mandated requirements • Wireless is key enabler for enterprise-wide solutions
What Does ‘Wireless’ Mean? WiFi Examples: Mobile Operator Terminals; data logging; security; maintenance; IT WiMax Examples: Long distance broadband backhaul; high bandwidth (video) applications WSN Examples: Condition monitoring; wireless instruments - measurements RFID Examples: Asset tracking; safety and security; location
The Root Cause Barrier to Acceptance Enterprise / IT Network ALL HAVE DIFFERENT SECURITY & FUNCTIONALITY • Security Cfg. • Security Mgmt. • Configuration • Deployment • System Mgmt • Net Optimization Any Control System Application Data AP AP E’Net AP AP Control Network AP AP AP AP VoIP Video Asset Tracking RFID Condition Monitoring Safety Field Data Logging Mesh SensorNetworks Process Sensors Operator Interface Every vendor has their own security and management model
Enterprise wide Solution Requirements • Incorporate a top-down, enterprise approach • Create a scalable, secure, common infrastructure • Integrate different frequencies & protocols into a common structure • Accept interrelated applications with different RF needs • Remain independent of control system and market application • Have a Standard Protocol for Field Instrumentation!!! ISA100 WiMAX Business Processes Sensor Bus Data Logging RFID Applications Safety Maintenance Process Operator Interface Security Video Communications WiFi Wireless requires full integration with the enterprise IT organization
RF: One size does NOT fit all….Varied applications require various technologies
An Abbreviated Snapshot of:The Standards / Organizations Landscape The Role of Standards. Wireless Orgs. Independent Bus Orgs. Security. SP95 IEEE 802.15.4 OASIS/OBIX HART ZigBee ASI Trade Org. Wireless HART Many Others… IEEE 802.11 Foundation Fieldbus ISA100 WiMax Wireless Fidelity ProfiBus Int’l Many Others… ModBus IEEE 802.16 DeviceNet (ODVA) Open Automation & Control Group IEEE 802.15.1+2 1451.5 IEEE 802.15.3 SP99
All of this RF can lead to coexistence “issues” A Word on Congestion Management (what do you do when the Wireless Process Sensor Networks have Used up the available RF Spectrum?) hint: Currently vendors doNothing. Can such congestion happen? RF Measurements taken at ISA Expo, Chicago, Oct 2005 900 MHz ISM Saturated Noise floor Measurements by: Peter Fuhr, Apprion Hesh Kagan, Invensys Rob Conant, Dust Networks Wayne Manges, Oak Ridge National Lab Jose Gutierrez, Emerson 2400 MHz ISM (saturated) In reality measurements are showin git even worse than this.
Power Company Results /Benefits Customer Challenge Solution • Significantly less expensive VoIP communications with more features than replacement wired paging system. • Improved Asset performance with wireless condition monitoring. • Wireless infrastructure allows other solutions – including security video to be installed at no additional cost to the infrastructure. • Replace antiquated paging system • Connect two facilities located together with a common paging system • Bring remote measurements back to the control system • Lack of equipment condition monitoring • Need improved perimeter security • Install WiMAX Backhaul • Install WiFi mesh for VoIP communications • Integrate wireless video into security architecture • Integrate condition monitoring into wireless infrastructure • Integrate control system into wireless architecture for link to DCS
Chemical Plant Results /Benefits Customer Challenge Solution • Establish WiMAX communications link for high bandwidth communications • Add wireless field instrumentation for incremental process measurements • Add wireless condition monitoring sensors for model based predictive maintenance • Add wireless tablet PC’s and WiFi mesh • Replace poor quality leased phone line for off sites communications • How to improve process quality • Improve asset maintenance – reduce maintenance budget • How to move operators into the field and still have access to the control system • 10x savings over running wires for incremental measurements • 3x savings over leased lines with 50x improvement in through put and high availability • Operators free to roam with full access to process displays and enterprise applications reduce costs and improve efficiency
Pharmaceuticals Results /Benefits Customer Challenge Solution • WiFi mesh established through out facility enables process carts to be in constant communications with control system • Wireless HART instrumentation integrated into the I/A Series • Islands of control prevent integration and are inefficient • Incremental measurements are needed but the process involves mobile carts making connectivity impossible. • Improves control and QU now available with process carts an extension of the I/A system • Process cart location instantly available to operators and engineers
Power Company Results /Benefits Customer Challenge Solution • Islands of automation create barriers to efficient control. • A remote PLC needs to be integrated into the main control system. • Running a network to the remote PLC is too expensive to be practical. • Improved control of water pumps achieved through control system integration. • Cost reduction of 10x on running wires (fiber) to remote PLC’s • WiMAX and WiFi extensions to the Control system established to allow integration of Modbus PLC’ s into the I/A Series System
Refining Results /Benefits Customer Challenge Solution • 5x improvement on maintenance spend with field data logging solution • Operators providing timely and correct maintenance records • Improved flexibility for ad hoc maintenance inspections with downloadable maintenance profiles reduce process interruptions • Better data is needed on field maintenance rounds. • Maintenance needs to be scheduled in a more timely fashion to prevent sever problems. • Field maintenance rounds are taking too much time to perform • WiMAX and WiFi communications established over plant area • Field data logging solution integrated into wireless infrastructure
Oil Refining Results /Benefits Customer Challenge Solution • WiMAX and WiFi communications infrastructure established throughout facility • Tablet PC’s integrated into wireless infrastructure and control and enterprise systems • Wireless video cameras integrated into wireless infrastructure with command and control capabilities – security management. • Operator and field personal need access to the control and enterprise system applications • Operator ‘eyes’ need to be extended into the field and onto the process at critical points • operators and field personal are free to move about the facility and have full access to process and security applications. – improved personal efficacy • Video installed at 10x savings over running a dedicated wired video network
Integrated Business Practices Solutions Devices Infrastructure Management Wireless Value Value Incremental cost
Wireless Performance Solutions Numerous Settings Security. Coexistence. Interoperability. Legacy. Networks.
WIMAX WIMAXAccesUnits Antenna MobileSecurityCameras Connection to Process & IT Network RFID MobileSecurityCameras MobileOperators WiFiMesh Acces Point MobileOperators Acces PointCond. Mon.Sensor Cloud Many Functions One Secure Infrastructure
ISA100.11a Demonstrated Integration & Coexistence with multiple Wireless Applications at the facility
Join the WINA Membership Participate in WINA public chat forums…. • Get the Information you need to make sound business decisions…. • Help us educate and train the world… • Give your organization a greater voice in the community…. • BE AN AGENT of CHANGE! Join the WINA End User Group: http://www.wina.org
Looking forward We always overestimate the change that will occur in the next two years and underestimate the change that will occur in the next ten. Bill Gates Microsoft
Questions? http://ips.WINA.org