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Own Use Gas. Review of Pre-heater Reports & Sensitivity Analysis. Topics. Background Review of Pre-heater Reports Sensitivity Analysis Methodology Used Results Conclusions. Review of Pre-heater Reports. Review Report available to DNs. Review of Pre-heater Reports. Efficiency.
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Own Use Gas Review of Pre-heater Reports & Sensitivity Analysis
Topics • Background • Review of Pre-heater Reports • Sensitivity Analysis Methodology Used • Results • Conclusions
Review of Pre-heater Reports • Review Report available to DNs.
Efficiency • The research indicates that over a series of four tests of water bath pre-heaters, their efficiency varied between 69% and 53%. • The results were found following tests to find the optimum settings for the burners, for example, in terms of the settings of gas pressure and primary aeration.
Sensitivity Analysis Background • Concerns raised that original OUG model is out of date and may not be valid for other years • Objectives • To identify if the model was valid for other years by • Carrying out a sensitivity analysis of the key input variables to the OUG model • And to identify which variables have greatest impact on OUG%
Sensitivity Methodology Where: is the mass flow rate (kg/h), is the rise in temperature in the heater (deg C), is the specific heat capacity of the gas (kJ/kg/K), is the efficiency of the heater and is the energy used in the heater (in kJ/h). The mass flow rate is calculated using: where Q is the flow through the heater, also referred to as F1.
Known inputs to equation: • F1 – flow through the heater • T1 – outlet temperature • GT – ground temperature • The best estimate of inlet gas temperature. • P1 – inlet pressure • P5 – outlet pressure • Specific Gravity and Density of Air – constants. • Heater efficiency is unknown, but assumptions are made.
Sites used • High number of analyses to be carried out. • SW LDZ data used • Within the timescales of the project this data was most readily available • Sample of 13 sites taken: • Good correlation of results in sample. • Data cleaned to remove zeros and outliers.
Analysis of Data • Each site within the LDZ is potentially unique. • Some common themes present across all/majority sites: • Strong relationship between inlet pressure and inlet (post-heater) temperature. • In other cases the relationship varies considerably from site to site. • E.g. between flow and inlet pressure or outlet pressure • The analysis was carried out on a site-by-site basis.
Analysis of Data • For any given site the data is seasonal. • Particular differences present between winter and summer operation. • Pre-heating is only used during the winter months. • For this reason, the data was split by quarter: • Jan-Mar, Apr-Jun, Jul-Sep, Oct-Dec • Analysis carried out separately for each • Four sets of relationships. • Sufficient data to construct robust relationships.
Analysis of Data • Each of these inputs is potentially related to the others. • For each site and each quarter; • Full analysis of the relationship of each input variable with every other input variable. • Matrix of correlations. • Ground Temperature not included – limited dataset. • Ground temperature provided as monthly average, other data inputs are hourly.
Range of Inputs • Calculate the likely range of each input in order to assess how much to vary it to reflect the limits of standard operation. • Calculated as: • Mean ± 1.96 x Standard Deviation • Represents the points between which 95% of the distribution lie.
Fixed Range • To illustrate the sensitivity of the equation each input has also been varied by a fixed amount • These were set at the mean plus and minus 10%. • Represents the reaction of the equation to a fixed shift in inputs.
Summary of analysis • Sensitivity analysis was carried out, • For each site and quarter • First calculating the energy consumption under mean conditions for that quarter. • Each variable adjusted to its full set of limits • Low and high 95% distribution points, • Low and high 10% absolute points • Record the change in energy consumption. • Calculations were carried out twice for each site/quarter, • With correlations taken into account since operationally a change in one variable is related to changes in others. • With correlations ignored. • This creates a set of four different conditions
Results Sets • Vary inputs to 95% distribution points with correlations off • Vary inputs to 95% distribution points with correlations on • Vary inputs to 10% absolute points with correlations off • Vary inputs to 10% absolute points with correlations on
95% distribution points Correlations off • Low is the % reduction in energy consumption from the calculated average consumption • High is the % increase in energy consumption from the calculated average consumption • Range is the magnitude of the change in energy consumption • Scaled rating is the relative strength of each parameter compared to the one with the biggest impact
95% distribution points Correlations off Correlations on
10% absolute points Correlations off Correlations on
OUG Indicative Impact 10% distribution points Correlations off
OUG Indicative Impact 10% distribution points Correlations off
Conclusions • F1 does not impact OUG%. • T1 has minimal impact. • P1 and P5 are associated with the operation of the network. • These are unlikely to change significantly, e.g. an outlet pressure is unlikely to change unless a main is up-rated. • GT – any change would have an impact. • Given climate change, this is most likely to be upwards and therefore a reduction in OUG% is the most likely result. • E – Has a direct % impact on OUG%. Currently assumed at 50%, earlier reports set this between 53-69%.