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Additive Manufacturing 101 How the Future of Product Development and Manufacturing is Changing

Additive Manufacturing 101 How the Future of Product Development and Manufacturing is Changing. Welcome INCOSE. Terminology. Additive Manufacturing is known by many names: 3D Printing Rapid Prototyping Rapid Tooling Rapid Technologies Rapid Manufacturing. Advanced Manufacturing

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Additive Manufacturing 101 How the Future of Product Development and Manufacturing is Changing

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  1. Additive Manufacturing 101 How the Future of Product Development and Manufacturing is Changing Welcome INCOSE

  2. Terminology Additive Manufacturing is known by many names: 3D Printing Rapid Prototyping Rapid Tooling Rapid Technologies Rapid Manufacturing Advanced Manufacturing Additive Fabrication Additive Layer Manufacturing Direct Digital Manufacturing Direct Manufacturing

  3. Terminology Additive Manufacturing Term covering all technologies Term covering all applications Replacement for “RP” and “Additive Fabrication” Definition: Collection of technologies, directly driven by CAD data, to produce 3-dimensional physical models and parts through an additive process.

  4. Changing the way new products and systems are designed and manufactured… Welcome to Stratasys

  5. Stratasys Business Units …by providing a system or service that allows designers to make real plastic parts, directly from a digital design.

  6. Typical Build Process 1- Pre-Process 2- Produce Part 3- Post Process

  7. Liquefier Plastic Filament Extrusion Material Cartridge Fused Deposition Modeling (FDM) • Our patented process constructs a part through the deposition of multiple layers of molten plastic. • Inexpensive vs. competition • Production grade plastic parts • Highly accurate • Office friendly • Core technology behind all Stratasys systems • Strong IP: 180+ patents worldwide

  8. FDM-Specific Materials ABS-M30 ABS-M30i (medical grade) ABS-ESD7 Polycarbonate Polycarbonate/ABS blend PC-ISO Class 6: pharmaceutical ULTEM* 9085 Polyphenylsulfone – PPSF Engineering-grade thermoplastics *Ultem 9085 is a trademark of SABIC Innovative Plastics IP BV.

  9. Primary Applications for Additive Manufacturing Technology Additive Manufacturing Concept Models Functional Prototypes Manufacturing Tools End-Use Parts Established / Traditional (Design) Direct Digital Manufacturing (Manufacturing)

  10. Conceptual Models & Functional Prototypes Direct benefits Reduce time to market Solidify design earlier Reduce late design changes Lower product development cost Design changes earlier in process Make mistakes early and often Indirect benefits Facilitate communication Improve product design

  11. Manufacturing Applications (DDM) Direct benefits Financial gain Lowering costs Increasing profits Time advantages Decreasing time-to-market Decreasing cycle time Indirect benefits Design freedom Product redesign frequency Rapid response

  12. Manufacturing Applications (DDM) Best fit when: Relatively low volumes Short run production Bridge to tooling High part complexity Eliminate expensive tooling Reduce long lead times Part acceptable Aesthetics not critical Finishing processes feasible Physical properties acceptable

  13. Manufacturing Tools Examples: Jigs Fixtures Check gauges Drill / rivet guides Go / no-go gauges Alignment tools & guides Tooling masters & patterns

  14. Mojo 3D Printer • Give your big idea a little Mojo • Easy to set up, easy to use • 5x5x5” build envelope • New revolutionary Print Engine, as simple as switching out an ink cartridge on a 2D printer • Intuitive Print Wizard and Control Panel software

  15. Dimension 3D Printer Family Workgroup 3D Printers Personal 3D Printers uPrint SE uPrintSE Plus Elite BST1200es SST1200es

  16. Fortus 250mc • Hybrid device • Best value Fortus • Insight Software • ABSplus/new soluble SR30 • 10”x10”x12”

  17. FORTUS 360mc FORTUS 400mc FORTUS 900mc Click system image for more info. Click system image for more info. Click system image for more info. Performance • Envelope size • Materials • Accuracy • Resolution • Flexibility • Supports NEXT

  18. You will be rotated through four 10-minute breakout stations: Technology / systems-in-action Large parts / materials Aerospace Manufacturing tools & end-use parts We would like YOUR input: How does this relate to what you’re doing? How could you use this? What would you like to see? Please note: Facility is under remodeling, please be mindful of the mess Customer information is proprietary; no photos Welcome to theFactory of the Future

  19. INCOSE & Stratasys • Jim Orrock • Director of R&D and Materials Development • Fellow INCOSE member

  20. Questions?

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