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Consistently Stable Loudspeaker Measurements using a Tetrahedral Enclosure. A major problem for the loudspeaker and transducer industries throughout the world is an inability to rely upon measurements routinely exchanged between suppliers and customers.
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(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Consistently Stable Loudspeaker Measurements using a Tetrahedral Enclosure A major problem for the loudspeaker and transducer industries throughout the world is an inability to rely upon measurements routinely exchanged between suppliers and customers. The Tetrahedral test Chamber is available in a range of sizes, offers a unique and stable test environment giving an opportunity to standardise and compare results between measurement sites. It rigidly defines the measurement geometry which together with interchangeable sub baffles, ensures rapid and accurate change over and repeatable measurements. With many in use from design, production, quality control to the customer, final results will be comparable throughout the world to an unprecedented degree.
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Our current Standards for Loudspeakers are based around Laboratory conditions
And our customer makes the same measurements again when they receive the parts as they cannot trust the suppliers measurements. This is a major problem here in the USA as many of the products designed here are produced in China, many of these products do not work correctly when they reach your customers – this can lead to delays or rejection of the assembled loudspeakers or drive units. During this time the customers are not willing to pay for production that does not meet their requirements this leads to further delays, mounting costs and expenses. This situation has occurred as most of the standards which we use to define loudspeaker measurements are fairly old and have not kept up with modern techniques and production. The only people who win in this situation are the Lawyers! But we are usually not in a Laboratory when we make Loudspeaker measurements (c) Hill Acoustics Ltd 2014 - www.hillacoustics.com
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Our standards are based upon individual measurements.
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com In a modern high volume production environment. A different approach is required.
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Anechoic Chamber - Measurement When sufficient care is taken and you use an appropriate anechoic chamber with a correctly set-up IEC baffle or JIS test box you can get reliable measurements. These can be reproduced by another equally well trained, disciplined and equipped individual elsewhere in the world. So we need to ask ourselves a different question: ‘What is it about these standards that mean that results made using them, are so variable that in many cases they are useless?’
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Well... Anechoic chambers vary wildly in their size and performance and set-up...
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com SEAS H1207 on IEC Baffle in Anechoic Chamber
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com H1207 Measurements
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Loudspeaker Drive Unit Measurement I have been designing and measuring loudspeakers for nearly 40 years, one problem has come up time and time again inconsistency due to set-up variations.
Nearly all of the calibration routines and procedures assume the equipment varies. – for example there are still calls to recalibrate microphones on a daily basis I don't know about your experience but in my opinion recalibrating a microphone each day is very good for the Microphone Suppliers as in practice it leads to damaging the Microphone and changing at the least the measurement set up. In my experience the real problems are the human factors. Our current standards do not specify this! Instead everyone does it their way and everyone is convinced they and only they are right! It is crazy there has got to be a better way! What do the Standards Specify? (c) Hill Acoustics Ltd 2014 - www.hillacoustics.com
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com We really are in Trouble! There is evidence that typically we can only measure reliably across the whole industry to +/-3dB. +/-3dB ≈ +/- 41% or Halving or Doubling the Power! Whilst modern instrumentation is typically capable of +/- 0.01% tolerance or better!
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com What should we do then? We should standardise on a common approach (1) Using a range of freely available core sizes of Sub Baffles (2) Using a new method based upon a Tetrahedral shape (3) Defining the Key Parameters: - (i) Overall shape (ii) Key Mechanical Dimensions (iii) Method of Operation and Calibration
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com The Tetrahedron We start with a shape produced from 4 identical equilateral triangles
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com The Tetrahedral shape This is sloped to fit a corner so it is now produced from three right angle and one equilateral triangle. We add a measurement Sub Baffle and an Internal Microphone
This external shape is covered by EU Registered Design # 002292532 A pre-production example (c) Hill Acoustics Ltd 2014 - www.hillacoustics.com
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Boundary Element Analysis ABEC3 & VACS
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Low Frequency Field Distribution ABEC 3
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Calibration Methodology We know from actual measurements and simulations that though the pressure is nearly equal everywhere inside the enclosure it is not flat with respect to frequency. Richard Small used this technique in his paper ‘Simplified Loudspeaker Measurements at Low Frequencies’ over 40 years ago to measure low frequencies without an anechoic environment. Don Keele’s paper of 1973 shows us how we can measure low frequencies in the external near field of a Loudspeaker. So to make accurate and reliable measurements we can derive a basic correction curve by measuring the external near-field response of a drive unit and subtracting this from the measured internal (pressure response) inside a tetrahedral test system and apply this as a correction curve. An example is shown next of a SEAS H1207 Bass/Mid Driver we saw earlier, but measured in the TTC 350 small Tetrahedral Test Chamber.
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Internal Tetrahedral Measurement Internal Microphone of H1207 in Small Tetrahedral Test Systemusing Klippel MI18-HL Microphone at 100mm from inside of Baffle. We can see a low frequency rise due to the internal Pressure Response.
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com The Tetrahedron We start with a shape produced from 4 identical equilateral triangles
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Internal Tetrahedral Measurement Internal Microphone of H1207 in Small Tetrahedral Test Systemusing Klippel MI18-HL Microphone at 100mm from inside of Baffle. We can see a low frequency rise due to the internal Pressure Response.
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com External Near Field Measurement External Microphone of H1207 In small tetrahedral system measured in the near field, at the rear of the Cone, at distance of 3 - 5 mm from the cone (It is essential to keep clear of ribs and other obstructions).
Correction Curves (c) Hill Acoustics Ltd 2014 - www.hillacoustics.com These two measurements are divided by each other. Simply copy the inside measurement response as an input EQU curve and measure with the external microphone again. The result is the difference curve in dB, which is the ratio of both measurements we do not correct the higher frequencies so this is flat...
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Final SEAS H1207 Result The Result from the Klippel QC system is compared to the result in an IEC Baffle
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com TTC 350 Correction Curve Now we show measurements using HOLMImpulse Software and a low cost Behringher Microphone – first we show the Internal correction curve used.
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Internal Microphone Measurement Then the Internal Measurement result – note the pressure rise at low frequencies
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com All Curves Then we show all three curves and divide the Internal Measurement by the Correction curve to give the Final Curve in Blue
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Final H1207 Measurement
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com International Standards The IEC has received and authorized three new project proposals relating to Loudspeakers Driver measurements; Germany Task Force 1; 60268-5 – revise to deal with drive units, a new standard. China Task Force 2; Consider a standard for micro-drivers, <2" diameter. CEA Task Force 3; Revise IEC 61305-5 consumer oriented extracts appropriate parts of 60268-5 The AES has a New Projects:- X223: Loudspeaker Driver Correlation Chamber: I have submitted three documents to the SC 04-03 Server ISEAT 2013 At this conference in Shenzhen, I met with many people on the Chinese Standards Committee – they agree that an updated Standard is required. ALMA. Does ALMA want to be involved? So that this becomes a fully accepted internationally accepted measurement technique?
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Where Next? I see a real need for a standard measurement technique that can be used consistently throughout the world Starting at Design Then used in Production Checking Performance Targets are met at Quality Control Before final confirmation at the Customer(s)
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com What next?Tetrahedral Test Chambers I invite other people to get involved we need to agree a common specification throughout the world for the measurement of loudspeaker drive units. I am interested in talking to people about how we can best move forward towards general acceptance and use of this technique. I am interested in talking to manufacturers of loudspeaker drivers, tweeters and micro-speakers to ensure we can meet your needs. To manufacturers interested in producing these in high volumes To the standards people to ensure we build a world wide consensus.
(c) Hill Acoustics Ltd 2014 - www.hillacoustics.com Acknowledgements Thanks to Phil Knight for many theoretical discussions. Alan Slaughter and the production team for valuable suggestions, to all at the AES 51st Conference at Helsinki, Finland and those at the AES 135th Convention in New York for further feedback. For further information please see me directly or contact me at geoff@hillacoustics.com or our team via www.hillacoustics.com
[1] Alan S. Phillips, ‘Measuring the True Acoustical Response of Loudspeakers’, SAE Technical Paper, 2004-01-1694 (2004). [2] Richard Small, ‘Simplified Loudspeaker Measurements at Low Frequencies’, JAES, vol 20 (issue 1), pp 28–pp 33, (1972). [3] D.B.Keele,'Low-Frequency Loudspeaker Assessment by Nearfield Sound Pressure Measurement', JAES (1974) [4] Consistently Stable Measurements using a Tetrahedral Enclosure Engineering brief 123, presented at the 135th Convention of the Audio Engineering Society in New York (2013). [5] Klippel, www.klippel.de [6] ABEC 3 & Vacs www.randteam.de [7} HolmImpulse, www.holmimpulse.com/holmimpulse.php References (c) Hill Acoustics Ltd 2014 - www.hillacoustics.com