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1. Concrete Corrosion Fundamentals. Reinforcement Protection by Passive Film. Ca, Na, K hydroxides in hydrated cement raise the pH to ~13.5 A dense protective ferric oxide (Fe 2 O 3 ) passive film forms around the reinforcement
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Reinforcement Protection by Passive Film • Ca, Na, K hydroxides in hydrated cement raise the pH to ~13.5 • A dense protective ferric oxide (Fe2O3) passive film forms around the reinforcement • This passive film stops iron dissolution, and is stable at pH >10
Causes of CorrosionChlorides • Airborne, marine, industrial, groundwater, cast-in • Cl– can penetrate through the passive film • At Cl- > “threshold”, passive film breaks down, corrosion initiates • Cl- “threshold” value is typically 0.05% by wt of concrete (0.02% prestressed concrete) • Pitting corrosion • Chlorides are main cause of reinforcement corrosion
Causes of CorrosionCarbonation • CO2 gas dissolves in pore water Carbonic Acid • Neutralises Alkalis in Concrete, pH ~ 9 • Passive Film dissolves • General corrosion starts
Anodic Reaction (Oxidation) Fe Fe2+ + 2e- Secondary Reactions Fe2+ Fe(OH)2, Fe3O4, Fe2O3 Corrosion Reactions Depassivation due to: Chlorides CO2 (carbonation) Cl- Cl- +ve Ions +ve Ions e- e- Anode Cathode Cathodic Reaction (Reduction) O2 + 2 H2O + 4 e- 4OH- High pH Maintained Anodes and Cathodes Oxygen & Moisture Oxygen & Moisture Fe Fe++ Rebar Cathode
Rebar loss Spalling Cracks with Rust Staining Delamination Corrosion Damage