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A MAGNETICALLY-GEARED COMPACT 3MW DIRECT DRIVE GENERATOR EWEC 2010. Overview. Pseudo direct drive PDD ® W ind generator development Benefits for wind energy. Magnetic gearing & PDD ®. Video presentation. High torque magnetic gear . Three components
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A MAGNETICALLY-GEARED COMPACT 3MW DIRECT DRIVE GENERATOR EWEC 2010
Overview • Pseudo direct drive PDD® • Wind generator development • Benefits for wind energy
Magnetic gearing & PDD®
High torque magnetic gear Three components Two are free to rotate, the third is mechanically earthed
Field of inner magnets without pole-pieces 4 pole-pair spatial harmonic (fundamental)
Field of inner magnets with pole-pieces Original 4 pole-pair fundamental Harmonic at 27-4=23
Magnetic gear benefits • Improved reliability • Improved efficiency • Reduced maintenance • No gear wear • Lighter for large torques • Inherent overload protection • Unlikely to jam • Reduced noise/vibration
PDD®benefits • Highest torque-density electrical machine • Removes gearbox • Overload protection • Very high efficiency • Requires little or no cooling • High power factor • Standard power electronic control
3MW PDD® • 3.8m diameter • 1.8m length • 40T mass
Size reduction 3MW Magnomatics PDD 3.8m OD 1.8 length 40 tonnes. Geared DFIG Advanced DD PMG 3MW 5m OD 2.5m length 75 tonnes
Annual energy output Taken from Garrad Hassan study
Benefits for wind energy Removes gearbox -> increases turbine reliability High efficiency Light weight Low maintenance Torque fuse protects drivetrain Scalable for larger WTs
Next steps Design, build and test 500kW demonstrator Evaluate technical and economic benefit Develop 3MW generator Test on turbine Certification and production engineering Develop 6-7MW generator for offshore