170 likes | 426 Views
Our Role. Documented scheme for control and management of external corrosion risks.Integrated external corrosion management and integrity. Prioritised coatings, insulation and PFP maintenance scopes.
E N D
1. Integrity-focussed, risk-based, external corrosion management. ECM Metacor overview
2. Our Role Documented scheme for control and management of external corrosion risks.
Integrated external corrosion management and integrity.
Prioritised coatings, insulation and PFP maintenance scopes.
‘Packaged’ information necessary for informed decision making and budget justification.
3. Key features Integrity-focussed
Affordable (phased, low cost start-up and maintenance)
Auditable line of sight from Safety Case to activity
Justifiable, clear, costed plans
Flexible (‘what ifs’)
Optimised strategy and budget costs
4. Services Nace Qualified Inspectors
ECM has the largest pool of Nace-certified/qualified inspectors in Europe.
Painting Project Managers
ECM supplies project managers and co-ordinators for major painting programs.
One Stop Shop
ECM supplies a ‘one stop shop’ for the management of painting maintenance, from producing the scope, through prequalification and selection of materials and contractor, to managing the project through to completion on time and budget.
Specifications, Consultancy and Verification
ECM writes corporate painting specifications, advises on specific external corrosion problems and can verify specific external corrosion control systems to ensure they meet the client’s needs.
5. The Metacor Tool Metacor has five major elements:
Criticality processing
Worksite information
Condition information
Planning
Web delivery/update
6. Metacor contains information on: Client, asset, location
Asset divided into work areas/groups
Item Part technical information
Condition information
Corrosivity zones (incl. corrosion rates)
Service codes (e.g. primary steel)
Paint systems/costs
Observations/anomalies
Coating plans and scenarios
7. Item Part Information Location
Type
Coating
Design info
Probability
Consequence
8. Criticality Processing Probability of failure is related to the element’s tolerance to external corrosion related to required life
Consequence of failure in terms of harm (persons or environment) and cost
Combined in a simple matrix to give the criticality rating
9. Condition Coatings condition
Material Loss
Observation (anomaly)
Photos, documents, drawings
10. Planning (settings and choices)
11. Stage 1 - Choosing Strategy Set criticality criteria (Client or Metacor)
Set integrity criteria (i.e. corrosion allowance, corrosion allowance diminution allowed)
Produce alternatives (e.g. little and often, big ‘hit’ etc.)
Review and make decision on strategic approach to maintenance
12. Stage 2 – Optimising Strategy Establish extent of maintenance required
Optimise chosen strategy
Build budget
Produce listing and graphs for review.
Present plans for review and approval.
13. Stage 3 – Executing Strategy Final optimisation (e.g. opportunistic access availability etc.)
Package into Detailed Work Scope Packs - logical work ‘chunks’ for effective communication, management & control.
Define execution and quality specifications
14. Stage 4 - Managing Strategy
15. Maintenance update
18. Integrity-focussed, risk-based, external corrosion management. ECM Metacor overview