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MOM Standards & Activities Study Notes evolution: #5. Hui 3/ 24/ 2014. MOM CENTRAL FUNCTION, STANDARDS, AND ACTIVITIES. Identify inventory, accounting, & planning reporting segments. SCOR: Enable and Plan for Source , Make, Deliver, Return. SCOR. SCM. PLM. ERP. - Entrp master data.
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MOM Standards & Activities Study Notesevolution: #5 Hui 3/24/2014
MOM CENTRAL FUNCTION, STANDARDS, AND ACTIVITIES Identify inventory, accounting, & planning reporting segments SCOR: Enable and Plan for Source, Make, Deliver, Return SCOR SCM PLM ERP -Entrp master data OAGIS B2MML: Op Req/Rsp: Product Def; Make Product (material, eqp, personnel, production req’s) Determine the routing, add material transport, identify work centers & instructions OPC-UA #1/p76,-78, 101 B2MML: Production performance Production capability ISA95 B2MML -Mfg master data MES USCAR: NAAMS: BOMs BatchML: op cmd/rsp, work instructions recipes Various MIMOSA ANSI: QIF BatchML: equipment/process rules, data (inc. set points, production results) Define unit procedures & operations in mater recipes #1/p92 for ISA88 data models BCS, Process Control: Process/physical models, recipes, equipment control BatchML data: -recipes -equipment model -batch production record PackML ISA88 BatchML P93-94 MTConnect See next page for Key
Key: Semantic stds/functions • Ref: #1: MESA course doc #1. • BCS: batch control sys, level 2 • ERP: enterprise resource planning, level 4 • MIMOSA CBO: Condition Based Operations • OAGIS: open application group intgspec, emphasis seems chemindustry, level 4 • OPC (Object Linking and Embedding (OLE) for Process Control) Unified Architecture (UA): for comms transport & protocol: discovery, read/write, subscription, … • PLM: product lifecycle mgmt, level 4 • SCM: supply chain management, level 4 • ISA99: for security Transport/protocol standards activity/data
LEVEL 3 LEVEL 2
ISA 95/ISA 88 ERM/PLM General Recipe ISA 95 Part 4 Information ISA 95 Part 2 Information ISA 88 Information Used to define Used to define ERP Operation Definition MES Work Master MES Work Directive BES Master Recipe Control Recipe Step may reference Relates to one or more Used to create Configuration ERP Operations Schedule MES Work Schedule MES Job List BES Batch List Used to create Dispatching view Batch view of Jobs Execution ERP Operation Performance MES Work Performance MES – Historian Work Record BES/Historian Batch Production Record Has data used to create Has data used to create Has data used to create Visualization Level 3 Ref: ISA-TR95-02_WD01 Figures.pptx
ISA-95 ISA HIERARCHY Level 4: business planning and logistics QIF ISO OSI Level 3: manuf op mgmt (work flow to produce the desired products) Level 7: application OPC UA Levels 2-6: data link, network, Transport, session, presentation Levels 1 & 2: sensing and manipulating the physical processes; monitoring and controlling the physical processes Level 0: physical processes ACTIVITY, FUNCTION Level 1: physical payer Languages, def’s, transport protocols, other enablers Info, activity, sensing & control models implementation STDS OR PRODUCTS OR PRACTICES
Level 3: MES Work instruction set points recipes process values, alarms adjusted set points production results OPC Level 2: PLC SCADA DCS Ref: Wiki MES, OPC (Object Linking and Embedding (OLE) for Process Control), OPC Unified Architecture (UA)
MOM CENTRAL FUNCTION, STANDARDS, AND ACTIVITIES Identify inventory, accounting, & planning reporting segments SCOR Enable and Plan for Source, Make, Deliver, Return PLM SCM ERP -Entrp master data OAGIS Op Req: Product Def; Make Product (material, eqp, personnel, production req’s) Identify reporting points Determine the routing, add material transport, identify work centers & instructions OPC-UA #1/p76, 77, 101 -Production performance -Production capability ISA95 B2MML MES -Mfg master data -equipment/process rules -op command -identify master recipes Various MIMOSA ISA88 BatchML Define unit procedures & operations in mater recipes -equipment/process data -op response #1/p92 for ISA88 data models QIF BCS, Process Control: Process/physical models, recipes, equipment control NAAMS: BOMs * See next page for Key * See slide #6 for levels.
MOM CENTRAL LANDSCAPE WITH ACTIVITIES Identify inventory, accounting, & planning reporting segments SCOR Enable and Plan for Source, Make, Deliver, Return SCM ERP PLM -Entrp master data OAGIS -IT Security: ISO17799 Op Req: Product Def; Make Product (material, eqp, personnel, production req’s) Identify reporting points Determine the routing, add material transport, identify work centers & instructions OPC-UA #1/p76, 77, 101 -Production performance -Production capability ISA95 B2MML -Mfg master data MES -Automation Security: ISA99, IEC62443 -equipment/process rules -op command -identify master recipes Various MIMOSA ISA88 BatchMML Define unit procedures & operations in mater recipes -equipment/process data -op response #1/p92 for ISA88 data models BCS, Process Control: Process/physical models, recipes, equipment control -Process Security: ISA84, IEC61508, IEC61511 Key: activity/data Semantic stds/functions Transport/protocol standards #1: MESA course doc #1.