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Gasket. Shell side Outlet. Tube side Inlet. Gasket. Tube Sheet. Shell. End Flange. Cover. Distributor. Saddle. Gasket. Tube side Outlet. Shell side Inlet. Tube Sheet. “Fix Tube Sheet” Heat Exchanger. General Assembly view. Tube Sheet. Baffle. Shell. Tube. Cover.
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Gasket Shell side Outlet Tube side Inlet Gasket Tube Sheet Shell End Flange Cover Distributor Saddle Gasket Tube side Outlet Shell side Inlet Tube Sheet “Fix Tube Sheet” Heat Exchanger General Assembly view
Tube Sheet Baffle Shell Tube Cover Tube sheet Distributor “Fix Tube Sheet” Heat Exchanger Cross Sectional View Assembly
Gasket Gasket Distributor Shell-Tube sheet-Tubes Cover Gasket End Flange “Fix Tube Sheet” Heat Exchanger Split view sectioned parts
“Fix Tube Sheet” Heat Exchanger Split View of Parts Gasket Gasket Tube Sheet Shell Cover Saddle End Flange Gasket Tube Sheet Distributor
"Fix Tube Sheet" Heat Exchanger MAINTENANCE Do Not Start The JobWithouta Safety Plan Safety First Plan
Blind Inlets-Outlets at plant area Disconnect and remove Distributor with gasket Install Blinds in-Out of shell Remove Cover with gasket “Fix Tube Sheet” Heat Exchanger Maintenance Activity Description Ground level
Install pressure gauge Connect water pump Eliminate leaks if found Drain water from shell Remove PG & Water pump Raise the pressure at value indicated by Inspection Remove blinds, fix gaskets & tight bolts Fill the shell by water PG Drain Water Pump “Fix Tube Sheet” Heat Exchanger Shell Hydro-test Ground level
Blind Tube sheet Tube sheet Shell Plug Plug Tube Leak Leak Expander “Fix tube sheet” Heat Exchanger • Shell Side Hydro-test…Leak elimination from tubes [Details] PG Leak elimination by Plugs Water PG Leak elimination by Expansion Water
Check sealing distributor to shell Install distributor with new gasket Install blinds at inlet-outlet Install Pressure gauge & water pump Fill Water tube side Install cover with gasket Raise the pressure up to the value indicated by Inspection Check sealing distributor to end flange Check sealing cover to Shell Discharge water remove PG & pump Remove blinds at distributor in-out Water Pump PG “Fix tube sheet” Heat Exchanger • Tube Side Hydro-test [Details] Ground level
Ground level “Fix Tube Sheet” Heat Exchanger Handover & Final House Keeping By Maintenance • Close Work permit • Remove tools and equipment • Remove scaffold after unit start-up • Clean and wash the area