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BioEarth QES Co-Generation Machine (BioEarth QES). 21 st . Century Global Challenges. Global challenges in the 21 st Century Natural resources are being exhausted. Petroleum – instability/uncertainty with cost and supply Depletion/degradation of the Global environment
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21st. Century Global Challenges. • Global challenges in the 21st Century • Natural resources are being exhausted. • Petroleum – instability/uncertainty with cost and supply • Depletion/degradation of the Global environment • Key values of BioEarth QES Technology • Resource Recovery from waste. • Energy Recovery from waste. • Reduce some major threats to the environment. • CO2 depletion
Fuel Oil Gas Carbon/fertilizer Recycling resource WHAT ‘The BioEarth QES’ CAN DO ? Output Products: Inputs: BioEarth QES SYSTEM Organic Material
Used tires or waste rubber Organic sludge Waste wax, Petroleum waste Electronic Waste Waste plastic PP, PE, HDPE, PVC Removal of electrical wire insulation Organic waste Agricultural waste Food waste Landfill recovery Coal Removal of mercury from earth and sludge MSW* Hospital Waste Carbon black modification Re-treatment of Activated Carbon TYPICAL APPLICATION RANGE *Municipal Solid Waste
SPECIFICATIONS OF BioEarth QES SYSTEM • Power Consumption: < 10KWH, 220V 3Phase • Startup Diesel Oil Consumption: < 150L/2hr. • First Stage Operating Temperature: 200C ~ 450C, Adjustable • Second Stage Operating Temperature: 450C ~ 850C, Adjustable • Water Consumption: 100L/hr • Processing Rate: 1.5T/hr ~ 3T/hr • Dimensions (L X W X H): 12m x 2.3m x 2.3m • Maximum Condenser Processing Rate: 3000CMH • Maximum Chamber’s Volume of Reactor: 2.8m3 • Maximum Size of Loading: D=300mm
PROCESS AND HEAT FLOW – DIAGRAM 1 BioEarth QES • BioEarth QES combines atwo stage pyrolysis into onesystem. • BioEarth QES is an advanced combination of thermal cracking and steam cracking technologies. • The first stage deals with energy conversion. • The second stage deals with the removal of mercury and activated carbon. • The end products are: • Fuel oil • Carbon black / activated carbon • Fuel gas
PROCESS AND HEAT FLOW – DIAGRAM 2 Hot Gas Screw loading Oil & Gas & Steam Stage I Pyrolysis Oil Reactor Condenser Gas Treatment Super heater Heat Source Stage II Pyrolysis Mercury Removing Activated Carbon Filter Burner Steam Generator Screw unloading CARBON BY-PRODUCT FUEL GAS FUEL OIL OFF GAS CLEAN WATER Waste Water Treatment Oil/Water Separator Oil Storage tank Oil Re-treatment OIL FOR SALE
PROCESS AND HEAT FLOW – DIAGRAM 3 Off Gas Waste Inlet Ventilator Screw Loading Pre-Heater Heat Exchanger Oil Gas Retreat Stage I Pyrolysis SuperHeater Oil/Gas/Steam Stage II Pyrolysis Heat Generator Screw Unloading Gas/ Oil Burner Fuel Gas From Condensers Fuel Oil Supply System Carbon Black For Sales
PROCESS AND HEAT FLOW – DIAGRAM 4 Oil Storage Tank • Waste Received from client • Mixed Plastic • Used tire chips • ….etc. Special loading machine (3 ton/hour) • Oil sold to clients • textile industry • Fired Power station conveyor ECS2000C Magnetic Selector Waste Water treatment Tank Steel Storage Tank Special unloading machine Dryer Off gas from ECS2000S Off gas exhauster Steel sold to Steel Recycle Companies Grinder and Selectors, 300M mesh, Carbon Black • Carbon Black sold to • Rubber Companies • Plastic companies • Color material, like pigment
Pyrolytic Gas /Oil Treatment – DIAGRAM 5 Pyrolytic Gas / Oil/ Steam De-Tar Stage I Condensing Water/Oil Tank Cooler Stage II Condensing Cyclone Filter Oil Outlet Scrubbing Cleaner Cooling Dehumidifier De-Tar Activated Carbon Filter Fuel Gas
Water and Oil Treatment – DIAGRAM 6 Clean Water Tank Ext-Water Inlet Water Supply Water Treatment Waste Water Tank Sludge Outlet Water/Oil Separator Oil Filter with Tank Oil Inlet from Condensers Oil Filter Oil Tank for Burner Oil Tank Startup Oil To Burner Fuel Oil for Sale
Energy Recovery Efficiency Efficiency > 85% Off-Gas, 110C – 130C • Unique energy recovery and conversion technologies • Energy efficiency as high as 85% Water Preheat Steam Generator Stage I pyrolysis Stage II pyrolysis Heat Source 1000C Pyrolytic Gas
Environmental Impact • Non-combustible waste. • Free of air pollution. • Free of secondary pollution. • Free of dioxin. • No burning and no landfill requirements. • Lower environmental impact than any other re-cycling method.
Comparative Advantages and Analysis of the BioEarth QES System – Table 1
Comparative Advantages and Analysis of the BioEarth QES System – Table 2
Comparative Advantages and Analysis of the BioEarth QES System
Comparative Advantages and Analysis of the BioEarth QES System
Comparative Advantages and Analysis of the BioEarth QES System
Comparative Advantages and Analysis of the BioEarth QES System
Comparative Advantages and Analysis of the BioEarth QES System
Comparative Advantages and Analysis of the BioEarth QES System
Comparative Advantages and Analysis of the BioEarth QES System
Thermal radiation Comparative Analysis Steam intrusion initiative • Traditional cracking technology (Thermal radiation) • Disadvantages: • Cracking a long time (10 – 30min, 10cm2 tire chips) • Cracking incomplete • Tar sand problem • Low-quality carbon black and dirty oil • Iodine absorption surface area low • High vacuum required BioEarth QES System (Thermal radiationand Steam) • Advantages: • Complete cracking • Less Tar sand produced than all other systems • High surface area and iodine absorption rate • Oil without carbon dust • Cracking time (2 - 5min) • Minimal vacuum required
Fuel Gas (C1 – C4), about 15% to 18% Fuel Gas (C1 – C4), about 8% -10% AIR Fuel Oil vapor (C5 – C40), 80% H2, about 3.5% H2, about 2% Comparative Analysis (Continued) Traditional cracking technology Reaction of oil and gas composition before condensing Must be high vacuum , explosion concerns BioEarth QES Energy conversion technology Reaction of oil and gas composition before condensing Fuel Oil vapor (C5 – C22), 50% Water Steam H2O, up to 40% Built in safety – No risk of combustion Steam protection
SUMMARY Two stage process in one system. Fully integrated system Modular design facilitates easy installation and mass production. Combination of thermal cracking and steam cracking in one system. Steam heat and radial heat applies in the pyrolysis process. Built-in safety. The high quality by-products. BioEarth QES is a continuous loading system BioEarth QES is a multi-purpose system which handles a wide variety of organic waste items. Lower capital requirements than competitive systems Above normal rate of return on investment Patented: Taiwan Patent pending: China - USA
BioEarth inc. CONTACT INFORMATION Brian Raab President 2369 Forest Grove Rd. Furlong, PA. 18925 01.215.794.9371 Brian@bioearthinc.com www.BioEarth inc.com