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Caterpillar Cat 924K Wheel Loader (Prefix KW4) Service Repair Manual (KW400001 and up)

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Caterpillar Cat 924K Wheel Loader (Prefix KW4) Service Repair Manual (KW400001 and up)

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  1. Service Repair Manual Models 924K WheelLoader

  2. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engine... 1/76 Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 924K WHEEL LOADER KW4 Configuration: 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engine Disassembly and Assembly 924K, 930K and 938K Wheel Loaders Power Train Media Number -UENR0281-03 Publication Date -01/04/2017 Date Updated -24/04/2017 i05142776 Transmission SMCS - 3030 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-7505 Hydraulic Jack 1 138-7575 Link Bracket 3 B 1U-9200 Lever Puller Hoist Gp 1 Start By: A. Remove the front hydrostatic piston motor and the rear hydrostatic piston motor. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  3. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engine... 2/76 Illustration 1 g02802456 1. Remove bolts (1) and the caps in order to disconnect drive shaft (2) from the yoke. Discard bolts (1) . Illustration 2 g02802476 2. Remove cover (3) . Illustration 3 g02802517 3. Disconnect harness assemblies (4) and (5) . Reposition harness assemblies (4) and (5) out of the way. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  4. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engine... 3/76 Illustration 4 g02802564 4. Disconnect harness assembly (6) and reposition harness assembly (6) out of the way. Illustration 5 g02802576 5. Remove bracket (7) . Illustration 6 g02802636 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  5. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engine... 4/76 6. Disconnect harness assembly (8) . Disconnect tube assembly (9) . Reposition filter base (10) out of the way. Illustration 7 g02802997 7. Disconnect harness assembly (11) . Illustration 8 g02803036 8. Disconnect hose assembly (12) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  6. https://www.aservicemanualpdf.com/ My Dear Friend! Thank you very much for visiting. Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/

  7. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engine... 5/76 Illustration 9 g02803097 9. Remove clamp (13) and bolts (15) . Reposition tube assembly (14) and hose assembly (16) out of the way. Illustration 10 g02803276 10. Position Tooling (A) under transmission (17) . The weight of transmission (17) is approximately 145 kg (320 lb). Use suitable straps in order to secure transmission (17) to Tooling (A) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  8. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engine... 6/76 Illustration 11 g02803363 11. Remove bolts (18) . Illustration 12 g02803536 12. Remove bolts (19) . Illustration 13 g02803541 13. Remove bolts (20) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  9. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engine... 7/76 Illustration 14 g02803577 14. Use Tooling (A) in order to lower transmission (17) . Illustration 15 g02803580 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  10. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engine... 8/76 Illustration 16 g02803606 Illustration 17 g02803617 15. Position a suitable bar across transmission mounts (21) . Attach Tooling (B) to the suitable bar and transmission (17) . The weight of transmission (17) is approximately 145 kg (320 lb). 16. Disconnect the straps that secure transmission (17) to Tooling (A) . Use Tooling (B) in order to raise transmission (17) off Tooling (A) . Remove Tooling (A) . 17. Use Tooling (A) in order to lower transmission (17) to the ground. Installation Procedure 1. Install transmission (17) in the reverse order of removal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  11. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engine... 9/76 Illustration 18 g02802456 a. Install new bolts (1) and tighten until snug. Tighten bolts (1) to a torque of 71 ± 10 N·m (52 ± 7 lb ft) using an X pattern. Disassembly Procedure Table 2 Required Tools Tool Part Number Part Description Qty 1U-9200 Lever Puller Hoist Gp 1 A 138-7575 Link Bracket 3 B 308-3470 Jack Stand 3 C 138-7576 Link Bracket 2 6V-3009 Crossbar 1 6V-4832 Forcing Screw 1 8H-0663 Bearing Puller Gp 1 D 126-7181 Sliding Plate 4 126-7177 Puller Leg 2 1P-0510 Driver Gp 1 E 1P-0520 Driver Gp 1 F 4C-3652 Compressor Assembly 1 Start By: A. Remove the transmission. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  12. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 10/76 Illustration 19 g02798341 1. Mark the clip locations and connections. Remove harness assembly (1) . Illustration 20 g02798420 2. Remove valve assembly (2) . Illustration 21 g02798422 3. Remove gasket (3) from valve assembly (2) . Remove O-ring seals (4) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  13. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 11/76 Illustration 22 g02798427 4. Remove nut (5) and remove coil (6) . Illustration 23 g02798429 5. Remove valve (7) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  14. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 12/76 Illustration 24 g02798437 6. Remove O-ring seals (8) from valve (7) . Illustration 25 g02798442 7. Remove temperature sensor (9) from valve assembly (2) . Illustration 26 g02798445 8. Remove O-ring seal (10) from temperature sensor (9) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  15. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 13/76 Illustration 27 g02798448 9. Remove relief valve (11) from valve assembly (2) . Illustration 28 g02798449 10. Remove backup rings (12) and O-ring seal (14) from relief valve (11) . Remove backup rings (13) and O-ring seal (15) . Remove O-ring seal (16) . Illustration 29 g02798452 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  16. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 14/76 11. Remove fitting (17) and the O-ring seal from valve assembly (2) . Remove the caps, fittings (18) , and the O-ring seals. Remove the cap, fitting (19) , and the O-ring seal. Illustration 30 g02798457 12. Remove bolt (20) and yoke (21) . Illustration 31 g02798458 13. Remove spacer (22) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  17. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 15/76 Illustration 32 g02798461 14. Remove O-ring seal (23) from yoke (21) . Illustration 33 g02798465 15. Attach Tooling (A) and a suitable lifting device to transmission (24) . The weight of transmission (24) is approximately 122 kg (270 lb). Use Tooling (A) and the suitable lifting device in order to position transmission (24) onto Tooling (B) as shown on Illustration 33. Illustration 34 g02798473 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  18. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 16/76 16. Remove bolt (25) and remove yoke (26) . Remove bolts (27) . Illustration 35 g02798479 17. Remove O-ring seal (28) from yoke (26) . Illustration 36 g02798481 18. Attach Tooling (C) and a suitable lifting device to housing (29) . The weight of housing (29) is approximately 45 kg (100 lb). Use Tooling (C) and the suitable lifting device in order to remove housing (29) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  19. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 17/76 Illustration 37 g02798485 19. Remove bearing cups (30) from housing (29) . Illustration 38 g02798487 20. Remove shims (31) . Illustration 39 g02798492 21. Remove bearing cup (32) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  20. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 18/76 Illustration 40 g02798494 22. Remove shims (33) . Illustration 41 g02798495 23. Remove seal (34) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  21. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 19/76 Illustration 42 g02798498 24. Remove bolts (35) and tube assembly (36) . Illustration 43 g02798499 25. Remove O-ring seal (37) from tube assembly (36) . Illustration 44 g02798501 26. Remove drain plug (38) and the O-ring seal from housing (29) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  22. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 20/76 Illustration 45 g02798503 27. Remove plug (39) and the O-ring seals. Illustration 46 g02798506 28. Remove orifice (40) . Illustration 47 g02798507 29. Remove plug (41) and the O-ring seal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  23. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 21/76 Illustration 48 g02798509 30. Remove orifice (42) . Illustration 49 g02798510 31. Remove orifice (43) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  24. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 22/76 Illustration 50 g02798511 32. Remove bolt (45) . Remove sensor (44) and the O-ring seal. 33. Remove bolt (46) . Remove sensor (47) and the O-ring seal. 34. Remove plug (48) and the O-ring seal. Illustration 51 g02798512 35. Remove shaft assembly (49) . Illustration 52 g02798514 36. Use Tooling (D) in order to remove bearing cone (50) from shaft assembly (49) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  25. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 23/76 Illustration 53 g02798517 37. Use Tooling (D) in order to remove bearing cone (51) from shaft assembly (49) . Illustration 54 g02798519 38. Remove bearing cup (52) . Illustration 55 g02798520 39. Remove shaft assembly (53) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  26. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 24/76 Illustration 56 g02798521 40. Use Tooling (D) in order to remove bearing cone (54) from shaft assembly (53) . Illustration 57 g02798522 41. Use Tooling (D) in order to remove bearing cone (55) from shaft assembly (53) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  27. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 25/76 Illustration 58 g02798523 42. Remove bearing cup (56) . Illustration 59 g02798524 43. Remove bolts (57) and remove plate (58) . Illustration 60 g02798526 44. Remove bolts (59) from plate (58) . Remove seal assembly (60) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  28. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 26/76 Illustration 61 g02798527 45. Use Tooling (E) and a suitable press in order to remove seal (61) (not shown) from seal assembly (60) . Illustration 62 g02798529 46. Remove shaft assembly (62) . Illustration 63 g02798530 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  29. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 27/76 47. Use Tooling (D) in order to remove gear assembly (63) from shaft assembly (62) . Illustration 64 g02798531 48. Remove bearing cone (64) from gear assembly (63) . Illustration 65 g02798532 49. Remove thrust washer (65) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  30. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 28/76 Illustration 66 g02798533 50. Remove thrust bearing (66) . Illustration 67 g02798534 51. Remove needle bearing (67) from shaft assembly (62) . Illustration 68 g02798535 52. Remove spacer (68) and needle bearing (69) from shaft assembly (62) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

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  32. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 29/76 Illustration 69 g02798701 53. Remove thrust bearing (70) . Illustration 70 g02798703 54. Remove thrust washer (71) and retaining ring (72) . Illustration 71 g02798709 55. Remove end plate (73) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  33. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 30/76 Illustration 72 g02798714 Illustration 73 g02798715 Illustration 74 g02798976 56. Remove friction discs (74) and plates (75) ending with end plate (76) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  34. 924K Small Wheel Loader KW400001-UP (MACHINE) POWERED BY C7.1 Engi... 31/76 Illustration 75 g02798719 Illustration 76 g02798724 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 57. Use Tooling (F) and a suitable press in order to compress spring (77) (not shown) in shaft assembly (62) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2021/1/2

  35. https://www.aservicemanualpdf.com/ My Dear Friend! Thank you very much for visiting. Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/

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