1 / 35

Caterpillar Cat 924K Wheel Loader (Prefix PWR) Service Repair Manual (PWR00001 and up)

shui0151$0

tgyhuhnwkm8u
Download Presentation

Caterpillar Cat 924K Wheel Loader (Prefix PWR) Service Repair Manual (PWR00001 and up)

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Service Repair Manual Models 924K WheelLoader

  2. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 39/76 Illustration 94 g02798848 1. Install orifice (104) (not shown). Tighten orifice (104) to a torque of 16 ± 2 N·m (142 ± 18 lb in). Illustration 95 g02798845 2. Install the O-ring seal and plate (103) . 3. Install the O-ring seal plug (102) . 4. Install the O-ring seal and sight glass (101) . Tighten sight glass (101) to a torque of 40 ± 5 N·m (30 ± 4 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  3. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 40/76 Illustration 96 g02798842 5. Install breather (100) . Illustration 97 g02798839 6. Install orifices (99) (not shown). Tighten orifices (99) to a torque of 16 ± 2 N·m (142 ± 18 lb in). Illustration 98 g02798836 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  4. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 41/76 7. Install the O-ring seals and plugs (98) . Illustration 99 g02798828 8. Install the O-ring seal, sensor (96) , and bolt (97) . Tighten bolt (97) to a torque of 14 ± 3 N·m (124 ± 27 lb in). 9. Install the O-ring seal, sensor (94) , and bolt (95) . Tighten bolt (95) to a torque of 14 ± 3 N·m (124 ± 27 lb in). Illustration 100 g02798821 10. Install O-ring seals (93) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  5. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 42/76 Illustration 101 g02798808 11. Install bearing cups (92) . Illustration 102 g02798873 12. Install gear (91) onto shaft (88) . Illustration 103 g02798916 13. Install spacer (90) onto shaft (88) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  6. https://www.aservicemanualpdf.com/ My Dear Friend! Thank you very much for visiting. Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/

  7. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 43/76 Illustration 104 g02798918 14. Install bearing cone (89) onto shaft (88) . Be sure that bearing cone (89) is seated completely. Illustration 105 g02798922 15. Raise the temperature of bearing cone (87) . Install bearing cone (87) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  8. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 44/76 Illustration 106 g02798793 16. Install shaft assembly (86) . Illustration 107 g02798781 17. Install bearing cone (85) . Illustration 108 g02798775 18. Install seal rings (84) and (83) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  9. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 45/76 Illustration 109 g02798768 19. Install seal rings (82) onto piston (81) . Lubricate seal rings (82) with the lubricant that is being sealed. Illustration 110 g02798764 Illustration 111 g02798930 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  10. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 46/76 Illustration 112 g02798936 20. Install piston (81) . 21. Position the shaft assembly and piston (81) onto a suitable press. Use Tooling (G) and the suitable press in order to seat piston (81) into place. Illustration 113 g02798750 22. Install sleeve (80) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  11. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 47/76 Illustration 114 g02798744 23. Install spring (77) and washer (79) . Illustration 115 g02798719 Illustration 116 g02798724 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  12. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 48/76 24. Position shaft assembly (62) onto a suitable press. Use Tooling (F) in order to compress spring (77) . Install retaining ring (78) . Use the suitable press and Tooling (F) in order to slowly release the compressed spring (77) . Illustration 117 g02798982 Illustration 118 g02798983 25. Install end plate (76) onto gear assembly (63) . 26. Install friction disks (74) and plates (75) , ending with a plate (75) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  13. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 49/76 Illustration 119 g02798984 27. Install thrust washer (71) . Illustration 120 g02798989 28. Install thrust bearing (70) . Illustration 121 g02798990 29. Install gear assembly (63) into shaft assembly (62) . Install needle bearing (69) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  14. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 50/76 Illustration 122 g02798991 30. Install spacer (68) . Illustration 123 g02798993 31. Install needle bearing (67) . Be sure that needle bearing (67) is seated correctly. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  15. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 51/76 Illustration 124 g02799012 32. Install retaining ring (72) . Illustration 125 g02799013 33. Use suitable compressed air in order to check the operation of the clutch. Illustration 126 g02799014 34. Install thrust bearing (66) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  16. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 52/76 Illustration 127 g02799015 35. Install thrust washer (65) . Illustration 128 g02799016 36. Install bearing cone (64) . Illustration 129 g02798529 37. Install shaft assembly (62) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  17. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 53/76 Illustration 130 g02799017 38. Use Tooling (E) and a suitable press in order to install seal (61) (not shown) into seal assembly (60) . Illustration 131 g02798526 39. Apply Tooling (H) to bolts (59) . Install seal assembly (60) and bolts (59) to plate (58) . Tighten bolts (59) to a torque of 13 ± 3 N·m (115 ± 27 lb in). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  18. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 54/76 Illustration 132 g02798524 40. Apply Tooling (H) to bolts (57) . Install plate (58) and bolts (57) . Tighten bolts (57) to a torque of 13 ± 3 N·m (115 ± 27 lb in). Illustration 133 g02798523 41. Install bearing cup (56) . Illustration 134 g02799144 42. Raise the temperature of bearing cone (54) . Install bearing cone (54) onto shaft assembly (53) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  19. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 55/76 Illustration 135 g02799150 43. Raise the temperature of bearing cone (55) . Install bearing cone (55) onto shaft assembly (53) . Illustration 136 g02798520 44. Install shaft assembly (53) . Illustration 137 g02798519 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  20. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 56/76 45. Install bearing cup (52) . Illustration 138 g02799153 46. Raise the temperature of bearing cone (51) . Install bearing cone (51) onto shaft assembly (49) . Illustration 139 g02799158 47. Raise the temperature of bearing cone (50) . Install bearing cone (50) onto shaft assembly (49) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  21. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 57/76 Illustration 140 g02798512 48. Install shaft assembly (49) . Illustration 141 g02798510 49. Install orifice (43) . Tighten orifice (43) to a torque of 16 ± 2 N·m (142 ± 18 lb in). Illustration 142 g02798509 50. Install orifice (42) . Tighten orifice (42) to a torque of 16 ± 2 N·m (142 ± 18 lb in). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  22. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 58/76 Illustration 143 g02798507 51. Install the O-ring seal and plug (41) . Illustration 144 g02799170 52. Install the O-ring seal and sensor (47) . Install bolt (46) . Tighten bolt (46) to a torque of 14 ± 3 N·m (1240 ± 27 lb in). 53. Install the O-ring seal and sensor (44) . Install bolt (45) . Tighten bolt (45) to a torque of 14 ± 3 N·m (1240 ± 27 lb in). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  23. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 59/76 Illustration 145 g02798506 54. Install orifice (40) . Tighten orifice (40) to a torque of 16 ± 2 N·m (142 ± 18 lb in). Illustration 146 g02799176 55. Install the O-ring seal and one plug (39) . Illustration 147 g02798501 56. Install the O-ring seal and plug (38) into housing (29) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  24. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 60/76 Illustration 148 g02798499 57. Install O-ring seal (37) onto tube assembly (36) . Illustration 149 g02798498 58. Apply Tooling (H) to bolts (35) . Install tube assembly (36) and bolts (35) . Tighten bolts (35) to a torque of 13 ± 3 N·m (115 ± 27 lb in). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  25. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 61/76 Illustration 150 g02799191 59. Install seal (34) . Illustration 151 g02798494 60. Install shims (33) . Illustration 152 g02798492 61. Lower the temperature of bearing cup (32) . Install bearing cup (32) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  26. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 62/76 Illustration 153 g02798487 62. Install shims (31) . Illustration 154 g02798485 63. Install bearing cups (30) into housing (29) . Illustration 155 g02798481 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  27. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 63/76 64. Attach Tooling (C) and a suitable lifting device to housing (29) . The weight of housing (29) is approximately 45 kg (100 lb). Use the Tooling (C) and the suitable lifting device in order to position housing (29) . Illustration 156 g02799198 65. Install four bolts (27) . Illustration 157 g02799278 66. Steps 66.a through 66.d are for checking the end play of shaft assembly (62) (not shown). a. Position Tooling (J) through the hole and onto shaft assembly (62) (not shown). Position Tooling (K) directly beneath shaft assembly (62) . b. Use Tooling (K) in order to push the shaft until the indicator on Tooling (J) stops. Record the reading as Reading (AA) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  28. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 64/76 c. Lower Tooling (K) and rotate the gears 5 to 7 times, or until the indicator on Tooling (J) reads zero. Note: If the indicator on Tooling (J) does not read zero, the reading is faulty . Perform Steps 66.a through 66.c again. d. When the indicator on Tooling (J) returns to zero, Reading (AA) is the end play. Note: The correct end play is 0.0254 - 0.0762 mm (0.00100 - 0.00300 inch). Illustration 158 g02799640 67. Steps 67.a through 67.d are for checking the end play of shaft assembly (86) . a. Attach Tooling (J) to the transmission, as shown in Illustration 158, with the tip of Tooling (J) resting on shaft assembly (86) . b. Attach Tooling (L) to shaft assembly (86) . Use a suitable pry bar in order to pry up on Tooling (L) and shaft assembly (86) . Pry up shaft assembly (86) until the indicator on Tooling (J) stops. Record this reading as Reading (BB) . c. Lower shaft assembly (86) and rotate the gears five or seven times or until the indicator on Tooling (J) reads zero. Note: If the indicator on Tooling (J) does not read zero, the reading is faulty . Perform Steps 67.a through 67.c again. d. When the indicator on Tooling (J) returns to zero, Reading (BB) is the end play. Note: The correct end play is 0.0254 - 0.0762 mm (0.00100 - 0.00300 inch). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  29. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 65/76 Illustration 159 g02800078 68. Steps 68.a through 68.d are for checking the end play of shaft assembly (49) . a. Attach Tooling (J) to the transmission, as shown in Illustration 159, with the tip of Tooling (J) resting on shaft assembly (49) . b. Attach Tooling (M) to shaft assembly (49) . Use a suitable pry bar in order to pry up on Tooling (M) and shaft assembly (49) . Pry up shaft assembly (49) until the indicator on Tooling (J) stops. Record this reading as Reading (CC) . c. Lower shaft assembly (49) and rotate the gears five or seven times or until the indicator on Tooling (J) reads zero. Note: If the indicator on Tooling (J) does not read zero, the reading is faulty . Perform Steps 68.a through 68.c again. d. When the indicator on Tooling (J) returns to zero, Reading (CC) is the end play. Note: The correct end play is 0.0254 - 0.0762 mm (0.00100 - 0.00300 inch). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  30. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 66/76 Illustration 160 g02800136 Illustration 161 g02800137 69. Steps 69.a through 69.d are for checking the end play of shaft assembly (53) . a. Position Tooling (J) through the hole and onto shaft assembly (53) (not shown). Position Tooling (N) directly beneath shaft assembly (53) . b. Use Tooling (N) in order to push shaft assembly (53) until the indicator on Tooling (J) stops. Record the reading as Reading (DD) . c. Lower Tooling (N) and rotate the gears 5 to 7 times, or until the indicator on Tooling (J) reads zero. Note: If the indicator on Tooling (J) does not read zero, the reading is faulty . Perform Steps 69.a through 69.c again. d. When the indicator on Tooling (J) returns to zero, Reading (DD) is the end play. Note: The correct end play is 0.0254 - 0.0762 mm (0.00100 - 0.00300 inch). Illustration 162 g02799198 70. Remove bolts (27) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  31. GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/ Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it. GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/

  32. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 67/76 Illustration 163 g02798481 71. Attach Tooling (C) and a suitable lifting device to housing (29) . The weight of housing (29) is approximately 45 kg (100 lb). Use Tooling (C) and the suitable lifting device in order to remove housing (29) . Illustration 164 g02800261 72. If necessary, remove bearing cups (30) and add or remove shims (31) in order to set the end play for each shaft assembly. After the shim (31) have been added, the end play must be rechecked using Steps 64 through 69.d. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  33. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 68/76 Illustration 165 g02800356 73. Apply Tooling (R) to the mating surface of the housing. Illustration 166 g02798481 74. Attach Tooling (C) and a suitable lifting device to housing (29) . The weight of housing (29) is approximately 45 kg (100 lb). Use the Tooling (C) and the suitable lifting device in order to position housing (29) . Illustration 167 g02800359 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  34. 924K Wheel Loader PWR00001-UP (MACHINE) POWERED BY C6.6 Engine(SE... 69/76 75. Install bolts (27) . Illustration 168 g02800360 76. Install the O-ring seals and plugs (48) and (39) . Illustration 169 g02798479 77. Install O-ring seal (28) into yoke (26) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/12/31

  35. https://www.aservicemanualpdf.com/ My Dear Friend! Thank you very much for visiting. Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/

More Related