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International Aircraft Materials Fire Test Working Group

International Aircraft Materials Fire Test Working Group. Discussion of Filling Compounds. IAMFT WG, Atlantic City, NJ. Tim Marker, FAA Technical Center. October 21, 2009. What is “Filler” ?. fill·er  1 (f l r ) n. One that fills, as:

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International Aircraft Materials Fire Test Working Group

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  1. International Aircraft Materials Fire Test Working Group Discussion of Filling Compounds IAMFT WG, Atlantic City, NJ Tim Marker, FAA Technical Center October 21, 2009

  2. What is “Filler” ? fill·er 1(f l r) n. One that fills, as: a. Something added to augment weight or size or fill space. b. A composition, especially a semisolid that hardens on drying, used to fill pores, cracks, or holes in wood, plaster, or other construction surfaces before finishing. c. Tobacco used to form the body of a cigar. d. A short item used to fill space in a publication. e. Something, such as a news item, public-service message, or music, used to fill time in a radio or television presentation. f. A sheaf of loose papers used to fill a notebook or binder. g. Architecture An element, such as a plate, used to fill the space between two supporting members.

  3. Where is Filler Used in an Aircraft Cabin? 1. Edge Fillers, Close-outs 2. Surface Fillers

  4. sandwich panel prepreg Edge Filling core fillerTypically, hot curing systems; application prior to sandwich curing. honeycomb core The core filler mechanically protects component edges. Edges are shaped by cutting or milling. Typically applied for flat components with simple edge geometries (partitions, cabinet walls, ...). 5...15 mm ( 0.2... 0.6 inch) Sketches are not true to scale.

  5. Typically, the production method creates an angeled component. sandwich cut/mill a ditch apply adhesive bend & cure “Ditch and Pot” Component Edge Sketches are not true to scale.

  6. Surface Fillers

  7. Surface Fillers

  8. Mold Used to Make Filler Sample

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