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The changing Supply Chain How to address R&D challenges. Luc Van den hove Executive Vice President Chief Operating Officer IMEC. Outline. From 45nm to 22nm: A few process technology challenges and trends Lithography Options CMOS Transistor Scaling 3D integration
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Luc Van den hove imec 2008
The changing Supply ChainHow to address R&D challenges Luc Van den hove Executive Vice President Chief Operating Officer IMEC
Outline • From 45nm to 22nm:A few process technology challenges and trends • Lithography Options • CMOS Transistor Scaling • 3D integration • Cost effective R&D partnership, bringing together the various players of the supply chain Luc Van den hove imec 2008
Lithography based scaling: 2D scaling Feature size (½ pitch) reduction continues 200 DRAM Logic 100 80 NAND Flash 60 Resolution, "Shrink" [nm] 50 40 30 20 Jan-02 Jan-03 Jan-04 Jan-05 Jan-06 Jan-07 Jan-08 Jan-09 Jan-10 Jan-11 Jan-12 Jan-13 Jan-14 Year of Production Start Source ASML Luc Van den hove imec 2008
EUV lithography Functional 32nm SRAM cells (0.186 mm2) 40 nm lines/spaces Contact layer 35 nm lines/spaces First 40/35nm L/S using Sn source @ imec Luc Van den hove imec 2008
CMOS scaling graphene nanowires Ge/IIIV 25 nm 25 nm NiSi NiSi FinFET ArF + RET metal gate HfO 2 ArF immersion high -k FUSI strain Double Patterning USJ silicide EUVL Cost / function Device Performance time
CMOS scaling 32-22nm: FinFET Device graphene Cost / function NiSi 45-32nm: High-k / metal gate integration poly-Si SOI FF Fin Gate first Gate last ArF + RET ArF immersion 50 nm Bulk FF Double Patterning Source: INTEL, ChipWorks 10 Lg=32nm EUVL nanowires Ge/IIIV FinFET 16 and beyond metal gate High-m materials, New devices HfO 2 32 - 22 - 16 high -k 25 nm 25 nm NiSi Non-planar devices NiSi FUSI Device Performance 45 - 32 strain High - k, Metal Gate USJ 90 - 65 - 45 silicide time >=130 Strain, USJ Luc Van den hove imec 2008
CMOS Scaling New materials and devices will be needed to continue the performance scaling graphene Cost / function ArF + RET ArF immersion Double Patterning EUVL nanowires Ge/IIIV FinFET 16 and beyond metal gate High-m materials, New devices HfO 2 32 - 22 - 16 high -k 25 nm 25 nm NiSi Non-planar devices NiSi FUSI Performance 45 - 32 strain High - k, Metal Gate USJ 90 - 65 - 45 silicide time >=130 Strain, USJ Luc Van den hove imec 2008
CMOS scaling CNT 3D TSV Air gap graphene 3D SIP 3D SIP Low kk=2.5 Low k k=2.7 Interconnects Low k k=3.0 Cu nanowires Ge/IIIV FinFET metal gate HfO 2 high -k 25 nm 25 nm NiSi NiSi FUSI strain FEOL Device roadmap USJ silicide time Luc Van den hove imec 2008
3D Integration R&D Roadmap N-layer UTCS 3D-SIC A D V A N C E D P A C K A G I N G A N D I N T E R C O N N E C T 3D-SIC N-layer 3D-SIC 2-layer 3D-SIC N-layer UTCS 3D-WLP N-layer UTCS Chip-in-Flex UTCF Ultra-Thin-Chip Embedding 2-layer UTCS 3D-WLP N-layer 3D-WLP 3D-WLP 2-layer Through-Si Face-to-Face Micro-bumps 3DSIP Die-in-board Face-to-Face Flip-Chip 3D-SIP CSP 3D-SIP BGA Stacked-IC Package 3D-SIP 2005 2007 2008 2009 2004 2006 2010 3D Interconnect Complexity Research Roadmap Luc Van den hove imec 2008
Huge R&D challenge Need for R&D has never been as high Cost of R&D is rapidly increasing CAGR semiconductor industry: 5-7% R&D cost increase per year: 20-30% Relentless reduction of feature size “2D scaling” Explosion of New Materials in Advanced Devices Outsourcingof R&D to shared R&D platforms Increased use of 3rd dimension “3D scaling” Luc Van den hove imec 2008
The world is rapidly changing(e.g. the Logic IDM landscape) Foundries require technology leadership Technology leadership requires huge research effort(and traditional sources of research are drying out) Cost-effective research modelwill become even more important Because of the increasing R&D cost, many classical IDMs rapidly migrate to Fablite model Luc Van den hove imec 2008
The world is rapidly changing(e.g. the Logic IDM landscape) IDM’s Fablite Fabless EquipmentMaterialsSuppliers Shared R&D platforms Foundries Changing R&D supply chain Luc Van den hove imec 2008
Partnering for Cost-effective Research Memory IDM Logic IDM EquipmentSuppliers Foundries Material Suppliers Fablite Fabless SAT Assemby & Test EDA suppliers Build critical mass Share R&D cost World-wide Centralized Research Platform Luc Van den hove imec 2008
STMicroelectronics Shared R&D Platform Participation from most major players from the supply chain Luc Van den hove imec 2008
Global R&D platforms Shared R&D Platforms Universities Providing focus for universities and basic insight and solutions for industrial partners Longer term, many options Industry Time frame Shorter term, applications Lower Higher R&D cost Luc Van den hove imec 2008
Luc Van den hove imec 2008