Brushless Motors – The New Motor Technology

1. Brushless Motors – The New Motor Technology Brushless motors have been in a lot of talks lately. While the technological advancements are always adopted by the tools, recently there have been high profile releases which have gained traction. In fact, the past couple of years have made every manufacturer deviate to the brushless tools. Coming on to brushless motors, they have been around since1960s. Their use in the industrial and manufacturing applications have been extensive; especially when we talk about the conveyor belts. The new technology is considered smarter and reliable as it has improved performance and durability. The new motors are running on the new technology that is way too different than the traditional one. A traditional brushed motor consists of four basic parts: a ring of magnets, carbon brushes, an armature, and a commutator. While the magnets and brushes remain stationary, the commutator and armature rotate together within the magnets on the motor shaft. In an energized motor, a charge travels from the battery, passes through the brushes, and then goes into the commutator. The spring-loaded

2. brushes maintain physical contact with the commutator and then pass the charge on to armature. This charge magnetizes the windings and pushes against the stationary ring of magnets. This causes the armature assembly to spin. The spin continues until the charge from the battery stops. A brushless motor has an advanced way of running. It loses the brushes and the commutator; also, the location of a magnet and a conventional shaft is revised. The magnets are on a conventional motor shaft and copper windings of armature fix surround the shaft along with a centrifugal blower fan to offer the required kinetic energy. In the absence of brushes and a commutator, a small circuit board if found responsible to coordinate the delivery of energy to the windings. An axial flow fan makes the functioning of brushless motors more powerful. As the copper windings are on the outside of motor configuration, they can be made larger. Motors with brushes cause friction and voltage drop by dragging against the spinning commutator; however, such is not the case with brushless motors. They save as much energy as possible.

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