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ŞİŞECAM A.Ş. Glass Production

ŞİŞECAM A.Ş. Glass Production. 2000s. Globalization. 1990s. More Investment Re- settelement. 1960-1990. High Growth Rate Technological Development Export Management. 1935-1960. Established and A production Facility. ŞİŞECAM A.Ş. CHRONOLOGY.

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ŞİŞECAM A.Ş. Glass Production

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  1. ŞİŞECAM A.Ş. GlassProduction

  2. 2000s Globalization 1990s More Investment Re-settelement 1960-1990 High Growth Rate Technological Development Export Management 1935-1960 Established and A production Facility ŞİŞECAM A.Ş. CHRONOLOGY • Şişecamwasestablishedby İs Bankası at 1935 todevelop modern glassidustry • Glassandinorganicchemicalsareproduced. • İş Bankası has 66% share of Şişecam

  3. GENERAL INFORMATİON “ŞİŞECAM A.Ş.” • Glass • GlassHomeProducts • Package • Chemicals • 1.3billion $ sale income • Export to 130 Countries • 520million $ export • 1.8 million ton glass prodution • 3.6 milyon ton raw material • 1.3 milyon ton chemical prodution • 10 yılda 1.6 billion $ invesment • 17000 labor

  4. USA • Belgium • Algeria • Azerbaijan • Bulgaria • Morocco • France • Iraq • Iran • Georgia • England • Israel • Anadolu Cam Sanayi A.S. Topkapı Plant 's ExportCountries • Spain • Iceland • Canada • Ireland • Italy • Cyprus • Mexico • Uzbekstan • Macedonia • Malta • Portugal • Jordan

  5. PRODUCTS • Food Package : Jam, milk, oil, ketchup ve vinegar bottles • AlcoholFreeBeverages: Water, Soda, Coke • Liquor: Raki, Vodka, Beer, Vine, Champagneand Scotch • Cosmetics:ParfumeandLotion • ProductionPlaning -are responsible for preparing a Schedule of weekly, montly, yearly and stating failure in programs

  6. 1 YearlyProduction Program • Todeterminewhichmachineproducespecificgoods on productsbase. • 2 MonthlyProduction Program • To plan productswhichwill be stockedanddealwith marketing companiesaboutproducts. • 3 WeeklyProduction Program • Todetermineneedworkhipsforemployee. This plan is made on yeralyweeklybase.

  7. TheStructure, Quality and Production of Glass

  8. What is Glass ? Glass is a liquid which features solid properties and its viscosity intercepts flowing

  9. Glass’ Structure

  10. Glass’ Basic Properties • ITS CHEMICAL STAMINA IS VERY HIGH • IT IS HARD • IT DOES NOT YAWN MUCH • ITS SIZES ARE CONSTANT • IT PASSES LIGHT • IT BREAKS LIGHT • IT IS RESISTANT AGAINST CORROSION • IT LEANS RADIATION

  11. Glass’ Basic Properties • IT IS FORMED EASILY • ITS SURFACE IS BRILLIANT • IT IS SUSCEPTIBLE • IT IS HEAVY • IT DOES NOT PASS ELECTRICITY • IT RECYCLES • IT IS CHEAP

  12. Glass’ QualityandUsingAreas • Foodanddrink: Safety, estetic, chemicalandmechanicalstamina, health • Windowglasses: Light, heatandsoundpermeability, color, safety, security • Vehicleglasses: Safety, color, lightandheatpermeability • Houseinstruments: Estetic, safety, mechanicalandthermalstamina • Illuminating: Thermalandmechanicalstamina

  13. Art glasses: Color, estetic • Opticalglasses: Opticalperfection, surfaceprocessing, permeability • TV andotherimagepanels: X – Ray permeability, mechanicalstamina, opticalperfection,electronicsecondaryprocesses • Technicalglasses: Thermalandmechanicalstamina

  14. Glass’ Content • Glass builder oxides : • Vitrifying and composing • 3D structure oxides A typical glass package combination Si, B, P, As, Se,Ge • Intermediate oxides : • Doesn’t compose glass alone • but joins to a glass’ toils structure Al, Pb

  15. Glass’ Content A typical glass package combination • Toils structure systematizers : • Clawing toils structure and • settle this structure Na, K, Li, Ca, Mg, Zn

  16. Glass’ Shaping Properties • Glass’ viscosity increases as heat decreases. • There is no cristallization when cooling, • it is easy that shaping non stop in liquid – glass axis.

  17. Glass’ Shaping Properties

  18. Dissolving Shaping Conditioning and resting Glass’ Production Process :S SLAYT :s Operating Raw material Blend Sand SiO , Al O 2 2 3 Dolomite , MgO CaO Feldspat ,Perlit, Feldspatic Sand SiO , Al O , K O, Na O, CaO 2 2 3 2 2 Soda Na O 2 Kalker CaO , MgO Broken glass Additions Affination Materials (Sodium sulfate) Coloring (Pirit, Antrasit, Kükürt, Kromit vb.) Discoloring (Seryum Oksit, Çinko Selenit, Kobalt Oksit)

  19. Glass’ Production Processes

  20. PRODUCTION STEPS 1. BLENDING Blendingchamber is a placewheremeasuresrawmaterialamountandstockmaterials SeveralUsingRawMaterials: • Sand( Silis: SiO2 ) • Soda Na2CO3 • Lime ( Limestone : CaCO3 ) • Dolamit ( CaCO3. MgCO3 ) • Feldspat • SodiumSulfate( Na2SO4 )

  21. PROCESSES IN PREPARING BLENDING • 1.1. BringingRawMaterialtoFactoryandtakingtostockarea • 1.2. FeedingRawMaterial-WeighbridgeFilling • 1.3. Weighing • 1.4. EmptyingWeighbridge • 1.5. Mixing • 1.6. Transport BlendingtoFutnace • 1.7. Dedusting

  22. 2. FURNACE An ovenwithignitionfromback

  23. 3.SHAPING • Working with molten glass taken from the pool, according to feeder mechanism necessary to allow the temperature in the viscosity of the heating and cooling conditions on the expenditure section foreheart. • Feederreceivestheconditionedforehearttanglass, same size, shapeandtemperaturedropsintothemoltenglass • Afterthemoltenglassdropletsareformed IS machineandglasspackaging is made. • The hot product transport system through IS machine is moved to the cooling oven. • Conveyor transport system machinery, transfer and stakerden has occurred. • Cooling furnace hot product, the ambient temperature inside during the stretch soğultulması acceptable limits until downloads

  24. 4.COOLING PROCESS CONDUCTING • Businessthat done at CoolingProcessConductingEnd can be summarized in twomaingroups • 1. SEPARATION-PACKAGING • 1.1.AutomaticSorting Hat Regulations • 2. PACKGING • Packagingoperations can be maintained in twoways;manualorpackagingmachines • Afterreceivingapprovalfromthecustomerrequest is passedtotheappropriatepackagingstandardsto life:

  25. PackagingShapes a) Tava- Palet-Shrink (Manual or automatic, semi-automatic paletizers) b) Paket Shrink Ambalaj (with automatic packing machine) c) Safıya-Palet-Shrink (SAPŞ) (with automatic packing machine) d) Palet Ambalajlama (with machines Thimon&MSK ) Hot coating -Capillary cracks on the surface plaster may occur on bottles -done to improve bottle strength. ColdCoating -used to increase bottle strength. -demoralized water is used.

  26. Glass Production and Energy Heat distribution in glass production process

  27. THANKS FOR LISTENING

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