Presentation Transcript

1. PROGRESSIVE COLLABORATION FOR SUPERIOR PERFORMANCE WORLDWIDE. A global materials engineering group of companies engaged in the manufacturing of surfacing and brazing products, castings, coatings, and engineered components. Strategic partnerships with our customers for value-added solutions Trusted expertise for smart innovation and shared growth Over 70 years of engineering technology combined with a progressive, visionary outlook
2. THE ORIGIN OF OUR NAME WALL COLMONOY Our founder, A.F. Wall,who startedthe company in Detroit in 1938 The anagram of the word alloy, and the original metallurgists, Cole and Edmonds,who invented the specially formulated and superior performing nickel-based alloy
3. WHAT SETS US APART
4. GLOBAL EXCELLENCE A TRULY GLOBAL ORGANIZATION Started 1938, Detroit, Michigan | Employs 500 worldwide 6 manufacturing sites throughout the world WORLD HEADQURTERS Madison Heights, MI EUROPEAN HEADQUARTERS Pontardawe, Swansea Wales MANUFACTURING SITES Los Lunas | Cincinnati | Dayton | Oklahoma City | Pontardawe, UK | Argenteuil, France
5. GLOBAL EXCELLENCE
6. WALL COLMONOY IS COMPRISED OF 3 MAIN AREAS: ALLOY PRODUCTS PRECISION COMPONENTS AEROBRAZE ENGINEERED TECHNOLOGIES
7. OUR PRODUCTS AND CAPABILITIES SPAN A RANGE OF INDUSTRIES
8. ALLOY PRODUCTS
9. SUPERIOR PERFORMING SURFACING ALLOYS RANGE OF ALLOYS Colmonoy® Wallex™ Colferoloy® Custom formulations APPLICATION PROCESSES Flamespray (Spraywelder™) PTA Air Plasma (non-transferred arc plasma) HVOF HVAF Laser Cladding Power Welding (Fusewelder® Torch) MANUFACTURING Gas or Water atomization Milling
10. THE EXPERTS IN HIGH-TEMPERATURE BRAZING BRAZING FILLER METALS Nicrobraz® Niferobraz ® CuBraz ™ Custom formulations BRAZING AIDS Stop-off™, Flux, Cements, Units Transfer Tape, Sheets Binders, Pastes SPECIFICATIONS AND APPROVALS AWS, AMS, GE, Rolls-Royce Pratt & Whitney, Honeywell ISO 9001:2008 Nadcap (6) CAA FAA MANUFACTURING Gas or Water atomization EQUIPMENT NicroSpray® System
11. 3-day workshop held at our Brazing Engineering Center Vital aspects of Modern Furnace Brazing Hands-on view of the brazing application process at our state-of-the-art facility Knowledge and practical application taught by Wall Colmonoy’s Leading Brazing Engineers Lydia Lee, BSE, M. Eng, MBA, Director of Brazing Engineering Russ Wilcox, BME, MBA, Marketing Application Engineer, Alloy Products Group Bob Pfouts, BSMSE, Senior Engineer, Aerobraze Engineered Technologies Division Key topics include: Brazing Design Metallurgical Aspects of a Brazing Operation Brazing Atmosphere and Furnace Equipment Brazing Material Selection and Application Quality Control
12. PRECISION COMPONENTS
13. PRECISELY ENGINEERED COMPONENTS High quality precision casting and machining facility Components made from wear, heat, abrasion, and corrosion resistant Colmonoy®, Wallex™ or custom formulation Used throughout aerospace, automotive, chemical food processing, glass, marine, oil & gas, power generation and steel industries Approvals held: Rolls-Royce SABRe ISO 9001:2008 INVESTMENT SAND CAST ENTRIFUGAL OR SPIN HOT ISOSTATIC PRESSING VACUUM
14. IMPROVING AND EXTENDING COMPONENTS LIFE-SPAN THE MANUFACTURE OF NEW AND REFURBISHED COMPONENTS THE APPLICATION OF HARDSURFACE COATINGS PTA, HVOF, PLASMA SPRAY, TIF, REVETOX CHEMICAL PRECISION MACHINING LAB AND QUALITY CONTROL CERTIFICATIONS ISO 9001:2008 ADDING VALUE Improving and extending engineered components’ life-span: Ultimately increasing efficiency and decreasing costs AEROSPACE DEFENSE ENERGY NUCLEAR PETROCHEM
15. AEROBRAZE ENGINEERED TECHNOLOGIES STRATEGIC COLLABORATION FOR SMART INNOVATION Our global team maintains extensive expertise among 4 locations: Cincinnati, Oklahoma City, Pontardawe, UK, Argenteuil, France ENGINEED COMPONENTS As cast or full machined for aerospace, energy and defense industries BRAZING AND COATING Atmospheric Brazing and Heat Treating, HVOF, Plasma Spray, Spray and Fuse, PTA, CODEP, CODEL, Plating, Honeycomb DESIGN AND MANUFACTURING Heat Exchangers Fuel Cells Aero and Industrial Ground Turbines OEM AIRCRAFT EXHAUST SYSTEMS Rolls-Royce Cessna GE Beechcraft Tinker Air Force Base Mooney Teledyne Mobile Piper Robinson Helicopter
16. AEROBRAZE ENGINEERED TECHNOLOGIES CERTIFICATIONS & APPROVALS ISO 9001/AS 9100 certified FAA REPAIR LICENSE BG2R715K | GE5RM880M AWS D17.1:2001 (welding) FAA-DER – Exhaust Systems Nadcap: Brazing Coating Heat Treating Welding Chemical Processing NDT
17. PARTNERSHIP MODELS WE FORM LONG-TERM STRATEGIC PARTNERSHIPS OUR PEOPLE OFFER: • technical expertise • service and support • knowledge and experience WE PARTNER WITH OUR CUSTOMERS TO PROVIDE: • responsiveness • collaboration • flexibility and adaptability • We give trusted advice and expert recommendations that help our customer make informed decisions • We think beyond the part and understand what it actually means to our customers in context of their whole business • We find that long-term strategic partnerships produce smarter ideas and creative solutions
18. PARTNERSHIP MODELS THE RESULT IS BETTER PERFORMANCE PERFORMANCE We deliver high quality products that are reliable and consistent We enable our customers to operate more efficiently and to be more profitableby enhancing their engineered components - allowing them to achieve their desired performance VALUE We customize our offeringsto our customer’s specific needs and continuously provide support - we react quickly and are responsive and flexible We want our customers to succeed – allowing them to focus on their core competencies We have passion and pride for what we do
19. GLOBAL EXCELLENCE CELEBRATING OUR TEAM The organization is supported by a wide range of highly qualified and experienced people working across disciplines Materials, science and engineer graduates at BSc or PhD levels who provide a broad range of skills and allow for a multi-disciplinary approach to problem solving and innovation We actively promote the development of staff, providing apprenticeships, technical and practical engineering, management, administration andsupervisory courses as well supporting those who wish to further their degrees To effectively interact with our global customer base, we encourage multi-lingual team members
20. INNOVATION INVESTMENT FOR THE FUTURE RESEARCH AND DEVELOPMENT continuously partnering with customers, universities and local government to develop new products and technologies MANUFACTURING FACILITIES AND CAPABILITIES continually investing and improving our manufacturing facilities andcapabilities – upgrading and acquiring the latest in modern manufacturing EXPANSION AND RENOVATION£8.8 million to be invested in Wales over the next 4 years including £2 million Welsh Assembly Government grant, creating over 100 jobs and safeguarding Existing jobs Cincinnati site currently going through renovation and modernization process
21. QUALITY HIGH QUALITY STANDARDS Providing high quality products to customers worldwide Procedures and sophisticated process control equipment ensurethat customer’s requirements are fully met on a consistent basis Fully trained experienced staff monitor all areas of productionand then undertake testing in accordance with our customer’srequirements Our laboratories provide an extensive range of test capabilitysufficient to ensure our products comply with the strictest requirements Our materials engineers work closely with local Universities and laboratories in the development of new alloys and techniques forhigh temperature brazing and thermal spraying
22. QUALITY ENVIRONMENTAL, HEALTH ANDSAFETY We are committed to the health of our employeesand to minimizing the impact of activities on theenvironment. We comply with all local and safety legislationand continually seek further improvement We co-operate fully with local authorities and workwith them to meet the requirements of government legislation TRAINING We invest in training for staff members and manyhave achieved IOSH and NEBOSH qualifications.
23. LONGEVITY A STRONG HERITAGE Over 70 years in the manufacturing engineering business
24. LONGEVITY CREATING A SUSTAINABLE FUTURE We are more conscious about the energy we consume and our lasting carbonfootprint. We believe in responsibly managing and sourcing our earth’s natural resources. Every day, we concentrate our efforts on being more energy efficient andimplementing environmental best practices among all of our global facilities. OUR POLICIES comply with REACH, CLP regulations ISO 14001 ISO 18001
25. WE BELIEVE IN… …thinking beyond what’s right in front of us …inspiring people to look at things differently …collaborating to produce smarter ideas and creative solutions …helping people achieve their goals …taking pride and respecting each other …celebrating each team’s accomplishments and achievements …finding ways to create a safer and cleaner world for us all to live in
26. WORLD HEADQUARTERS WALL COLMONOY | 101 W. Girard | Madison Heights, MI 48071 | Tel 248-585-6400 | Fax 248-585-7960 | Web www.wallcolmonoy.com | Email wcc@wallcolmonoy.com EUROPEAN HEADQUARTERS WALL COLMONOY | Alloy Industrial Estate | Pontardawe Swansea SA8 4HL | Tel +44 (0) 1792 862287 | Fax +44 (0) 1792 860687 | Web www.wallcolmonoy.co.uk | Email sales@wallcolmonoy.co.uk