Energy efficiency demonstration in manufacturing industry

1. EFENIS 296003 Energy efficiency demonstration in manufacturing industry Energy–2011-8-1 The University of Manchester (UNIMAN) Manchester, 3 August 2012

2. Who are we?

3. The University of Manchester 1824 Created by industrialists as the Manchester Mechanics Institution 1846 Owens College founded 1880 Owens College became The Victoria University of Manchester 1905 Faculty of Technology, University of Manchester 1956 Royal Charter granted to Manchester College of Science and Technology 1965 University of Manchester Institute of Science and Technology 2004 The merger of Victoria University and UMIST resulted in establishment of The University of Manchester Staff: 10,712 (4500 academic & research) Students: ca 40,000 2008 Research Assessment Exercise (RAE): The UoM has smashed the 'Golden Triangle' of research universities traditionally dominated by Oxford, Cambridge and London 65% of research activity is judged to be 'world-leading' or 'internationally excellent'

4. Centre for Process Integration (CPI) • Activities • Research • Software development • Professional training • Innovative technology transfer • Consulting • Teaching • Birthplace of • Energy pinch technology • Water pinch technology • Hydrogen pinch technology • Staff • 5 academic staff • 25 PhD students • 160 MSc students (CEAS)

5. What do we do?

6. Research & technology The clean and efficient use of materials, energy and capital

7. Software • Software packages: STAR- site utility and cogeneration systems design WORK - low temperature (sub-ambient) processes design SPRINT - energy systems design for individual processes on a site

8. Training and Consultancy • Software • Workshops ("Hands on" training) • Annual conference • Quality assurance

9. Process Integration Research Consortium • Created in 1984 • Currently 15 major organisations representing different process and utility industries (ca 60-70 in total during its existence) • Providing a focal point for research and development oftechnologies • Rapid technology transfer through software and training

10. UNIMAN’s role in EFENIS?

11. Project Co-ordinator • RTD Partner

12. UNIMAN’s Interest in EFENIS • The Project will enhance CPI UNIMAN’s expertise in • - In-depth understanding of site-wide heat and power management • - conceptual guidelines for site utility systems design and operation • - energy demand calculation with uncertainty data • - a systematic framework for min site energy consumption of multi-criteria and multi- objective optimisation under uncertainty • - waste heat sources identification for total site integration • - technology extension for heat recovery for total site integration • - introduction of CHP into the total site context • - integration of energy efficiency and emissions technology • - better integration of waste heat and cooling technologies • To link research with demonstration activities in major industrial sites

13. UNIMAN’s Role in EFENIS • UNIMAN will contribute principally to • Total site integration and optimisation technology • Total site waste heat recovery with intensified heat transfer

14. UNIMAN budget UNIMAN person-months

15. Work Packages with UNIMAN coordination/participation Demonstration Decision-supporting Methodology WP1 Total site integration and optimisation WP5: Chemicals WP6: Oil Refinery WP7: Coal-to-Chemicals WP2 Total Site carbon management WP4 Integration with CHP and distr.heating WP8: CHP and Distr. Heating WP3 Total Site waste heat recovery with intensified heat transfer Enabling Technologies WP9 Technology transfer WP10 Project Management

16. Work Packages and Tasks with UNIMAN coordination/participation

17. Work Packages with UNIMAN coordination/participation (Cont.)

18. Work Packages with UNIMAN coordination/participation (Cont.)

19. Work Packages with UNIMAN coordination/participation (Cont.)

20. List of Deliverables PU: Public RE: Restricted to a group specified by the consortium (including the Commission Services)

21. Collaboration with Partners within Work Package 1 0.5-1 person months each for feedbackon research and keeping informed Main activity: Research collaboration

22. Collaboration with Partners within Work Package 3 0.5-1 person months each for feedbackon research and keeping informed Main activity: Research collaboration

23. Collaboration with Partners within Work Package 4 0.5-1 person months each for feedbackon research and keeping informed Main activity: Research collaboration

24. Collaboration with Partners within Work Package 5 Main activity: Demonstration Interaction to implement demonstration

25. Collaboration with Partners within Work Package 6 Main activity: Demonstration Interaction to implement demonstration

26. Collaboration with Partners within Work Package 7 Main activity: Demonstration Interaction to implement demonstration

27. Collaboration with Partners within Work Package 8 Main activity: Demonstration Interaction to implement demonstration

28. Collaboration with Partners within Work Package 9 Main activity: Dissemination, exploitation Interaction to implement dissemination

29. Collaboration with Partners within Work Package 10 Collaboration with all Partners

30. Research & Technology to be applied

31. Research & Technology to be applied (Cont.) • Targeting and Design • Simulation • Graphical method • - Charts like grand composite curve, site composite curve provide relationship between processes energy demand and utility system • Mathematical programming • - widely used to determine the optimum topology • - some linearization simplifications reformulate MINLP into MILP

32. Thanks!