170 likes | 224 Views
The intersection of Vayo DFM and has to spend countless in making procedures, performing DFMs, analyzing feedback optimally, while Layout PCB design, in line with the manufacturer\'s operational warranty capabilities, has been designed, in phase of process interface model goods, focus on management to make NPI registration process more efficient. Visit NPI software at http://www.vayoinfo.com/<br><br>Tag: - NPI software, vayo npi, vayo dfm<br><br>
E N D
Intelligent NPI Software Towards Industry 4.0 & IoT intelligent software, pleasant work www.vayoinfo.com
It happens around us whatever you notice or not On year 2013, Hitachi elevator free fall due to defected board in China, a lady was injured in this event. On year 2013, GM recall 380,000 vehicles due to defected engine control board. Due to abnormal behavior of PCBA, Taiwan high speed train lost power on year 2013. Major reason of AirAsia QZ8501 crash on year 2014 is a cracked solder joint on PCBA. On year 2013, Chrysler recalled >470,000 vehicles due to defected board. On year 2014, Mitsubishi recall 115,000 cars due to defect board of light switch.
Are you always willing to stay with those issues? Quality defects, reliability issue, process headache, business risk Design Equipment programming 1 4 • Wrong polarity, location offset, inline fine- tune, … • Lower test coverage, lower utilization, … No thermal consideration, small annual ring small, silkscreen error, Silkscreen incomplete, … >30% PCB design comes with problem. • • Manufacturing NPI cycle 2 5 • Frequent prototyping, high cost • Long cycle, impact time to market, … Short, open, tombstone, cold sold, Void, … >60% defects could be found prior to build • • 3 6 Post sales Process design sold joint crack, sold joint peeloff, … Repair rate for consumer product: 5%~37% in initials 3 years • Difficult to transfer knowledge • No effective tool to continually improve process capability • … • • IPC research: 80% defects could be found and resolve during NPI stage.
Change from NPI Past Yesterday Today Vayo customer solved this issue. They may still happen at your side. Above issues puzzles most of us. Ex.: Intel/Venture/SurfaceArt/Bosch… Intelligent Vayo NPI software makes manufacturing more agile and smart!
Company introduction Founded on Jan of 2005, headquarter in China/Shanghai; Dedicates to intelligent NPI software to accelerate design to manufacturing; Fully in-house development, owns copyrights and patents; Product installed >20 countries and regions worldwide; Strategy partnership with equipment and EDA provider: Keysight/ViTrox/TRI/Fuji/Panasonic/Altium… >10 years dedication on NPI technology brings up the world-class product.
Customer reference Vayo software products installed in >20 countries and regions world wide (China/USA/Mexico/Japan/Singapore/Malaysia/Thailand/Vietnam/Philippine/Russia/India/Germany/UK/Romania/Spain/Taiwan/…) Telecom & network Automotive/ parts Energy/ Consumer Contract manufacturer Others Partner Computer Security/Medical
Customer Testimonials “Vayo tool is a very intuitive and user-friendly. You can match parts and pds visually and new pd can be created easily. Part Data Editor and Parts Verification ensure every location has correct part, size and orientation.” “We started with Vayo at year 2009 and has not been turning back since then. What differentiate Vayo from the rest is their willingness to listen to customer’s needs with fast respond.” “Vayo tool has been extremely useful for us in identifying assembly issues much ahead of the actual assembly process. This has drastically reduced holdups in the production line, increasing our productivity.” “From years of experience with DFT and CAD SW's, VayoPro-Test Expert is the best. It is fast, accurate and easy to use. Its DFT report is very comprehensible for our customers.” “We have been impressed with the product capabilities, their communication and commitment to supporting their products is truly world class.” “I was impressed by Vayo NPI tool, it is really world class solution in the industry!“ Kent Kim Vice President Murad Kurwa Senior Vice President Eddie Chang SMT engineer David Kim Atar Mittal General manager CHIA Kar Lin Head of Innovation Centre Test Development Manager “From the selection of Vayo solution on the year of 2007, we are able to support these data source whatever we receives what kind of data from new customer, and then quickly complete placement programming. ” ”by introducing Vayo‘s intelligent software tool it is now possible for operators to perform data conversion requiring little skill, while reducing the work time required to a fifth of what it was.” Mitsuo Imai General manager “ Accelerator allowed us to reduce a lot the quantity of mistakes in the projects and the time required for their preparation. “ “With VayoPro-Test Expert solution and great support of Vayo team, we could accelerate our product review for DFT (ICT/Boundary).” “The accelerator function could help us a lot on component placement orientation, we don't need to do mapping Gerber file and check placement orientation one by one any more.” “Communication is important for every filed, good conversation shall bring joyful experience, Vayo is such company we worked with!” Sergei Fedorov Product Director Mohamad Azlan Ahmad, GPEO-M PE, Tong Chang Tony Zhou CC Cho Production Associate Manager CEO, IPC board director Sr. Manufacturing Engineer
Where we are? Busine ss Product Vayo NPI solution: Process design for PCBA Predict defects prior to manufacturing, agile manufacturing. Failure Build
Core product: Intelligent NPI software for PCBA Reduce design & mfg cycle: 30%-70% Reduce quality defects: 30%+ Increase reliability: 30%+ Increase design and mfg efficiency: 40%+ Reduce design and mfg cost: 20% + Intelligent DFx analysis DFM Expert & DRC+ PCB layout Eng., process Eng. NPI Eng. Process Eng., Industry Eng. Debug tech, others… Testing Eng. SMT programmer Document Expert SMT Expert/ Accelerator Other NPI sw Test Expert Fast placement programming, support Fuji, Panasonic, ASM, Juki, Yamaha… Board troubleshooting, Gerber conversion, assembly drawing, NPI team collaboration DFT/Testability, ICT/FP/AXI/AOI programming Work instruction document preparation * NPI:New Product Introduction
DFM Expert: Intelligent DFx analysis Design for Fabrication, Design for Assembly Support CAD/Gerber source Practical check rules Intelligent analysis: design mistake and fabrication Intelligent analysis: PCBA/SMT & sold reliability footprint/pad Distance Sold joint … Signal layers Soldmask layers Silkscreen layers … Interactive result query Professional report Predict defects, increase quality Reduce prototyping frequency, short time to market Increase capability and product reliability Intelligent validation, build expertise system
SMT Expert: Fast placement programming Support CAD source Offline fine-tune (manual) Intelligent Fuji/ASM/Panasonic programming Intelligent correct rotation Intelligent PD assignment/creation Output placement program Assembly drawing & feeder loading list Enhance data source support capability Intelligent BOM validation, minimize errors Offline programming, reduce inline fine-tune cycle Convert manual confirmation to intelligent way, reduce business risk
Test Expert: Intelligent test analysis DFT/testability, fast programming for ICT/FP/AXI/AOI Nail optimization Support CAD source Rich DFT/Testability Output for ICT/FP/AOI/AXI comprehensive analysis, increase coverage Nail optimization, reduce inline debug cycle Fixture reuse analysis, save cost Fast programming, reduce NPI cycle Leverage NPI reaction capability, save labor cost
Document Expert: Work instruction generation Reusable process library Support CAD source Intelligent process document preparation Configurable graphic (color, font, style, …) Manual insert station balancing Intelligent document generation Intelligent process, minimize human errors Increase document visibility Reduce cycle time from days to hours Standardize the process Increase efficiency, reduce NPI cycle
View Expert: fast query Increase work efficiency of all mfg related departments Board viewer, part query, board troubleshooting Nets short troubleshoot Interactive schematic query Fast query, visible to PCB graphic Site license, increase efficiency of each dept. Smart tool reduce work pressure Ease and fast board failure troubleshooting
Gerber Expert: Gerber view & conversion Gerber data view and conversion Support all Gerber Pad/package conversion RS-274-X RS-274-D D-Code file Automatic pad conversion Quickly package teaching Nets connection Output Support all Gerber data source Easy to view and validate PCB Powerful and simple conversion Multiple data outputs Vayo job XY data CAD (GenCAD/FATF) Automatic & accurate
Business advantage Improve intelligence, Reduce cost, increase profit Reduce NPI cycle, Increase reliability/quality, Transfer knowledge, increase work efficiency, increase flexibility, minimize human errors, build expertise system. reduce work pressure reduce time-to-market save business risk
Thanks! intelligent software, pleasant work www.vayoinfo.com