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CHAINLESS INSTRUCTIONS

BS. CHAINLESS INSTRUCTIONS. 삼부기획 흥국공업 ( 주 ) 부승정밀사업부 TEL) 02-906-8845. CONTENTS. Function & traits Whole surface board Computer’s Interior Arrangement Plan Main Board Initial scene Work scene(Condition of scene, Code explanation ) Key explanation Computer initialization

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CHAINLESS INSTRUCTIONS

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  1. BS CHAINLESS INSTRUCTIONS 삼부기획 흥국공업(주) 부승정밀사업부 TEL) 02-906-8845

  2. CONTENTS Function & traits Whole surface board Computer’s Interior Arrangement Plan Main Board Initial scene Work scene(Condition of scene, Code explanation ) Key explanation Computer initialization Quick drum(When desired to move it to handle position while knitting) When desired to stop at handle position When desired to stop chain stroke When desired to bring up to chain edition scene Moving cursor When desired to adjust drum, ringlet cam When desired to adjust speed When desired to regulate number of flexible chain Insert chain Delete chain Making flexible chain Making flexible chain 2 When desired to initialization of chain data At the time of chain editing-Chain is normal

  3. At the time of finishing chain edition - chain error When desired to relocate the testing scene Testing of drum, ringlet solenoid valve Viewing condition of datum switch & access sensor At the time of ending test Relocate to counter setting scene Counter reset(Working amount to 0) Setting object value Setting object value At the time of not making count checking If desired to finish counter setting Error message-datum error Error message-Blackout message Error message-Memory defective Error message-Failure of chain stored CONNECTOR

  4. FUNCTION & TRAITS • Chain data is expressed by figure, thus it is convenient in comparison with others. • Having a blackout function, thus memorize original point while operation, blackout. • Having a counter function, thus working only desired amount, auto stop is functioning. • There are 5 speed signal output up to 1x-5x. • Having a drum & ringlet datum checking function, prevent from mechanical damage • caused by erroneous motioning. • With the purpose of machine protection, start & end of flexible chain should be motio- • ning by (2X).

  5. START BOOSEONG PRECISION RPM 250 STOP • Whole surface board operation Inspection needle LED LCD scene indication of function & message Function button LED speed stop 조그

  6. Trans • Computer’s Interior Arrangement Plan Interface Main Board 덕트 Fuse Duct

  7. Main Board HANSHIN ELECTRONICS CO. 2000 MADE IN KOREA AC17V AC9V • Main Board KEY, LED LCD DRUM ACCESS SENSOR DRUM SOLENOID RINGLET ACCESS SENSOR RINGLET SOLENOID DRUM SWITCH SPEED VALUE(1X~4X) INGLET SWITCH A SIGNAL OF STOP LOCATION SWITCH POWE SOURCE INPUT

  8. CHAINLESS V2.1-25 HANSHIN 2000 • Initial Scene Program version Number of drum(24,25,26,28) • Showing information on program version & number of drums when power source S/W ON • as indicating initially.

  9. Number of flexible chain(1~250) Number of Riglet up to the present C:006 D:00 R:00 [RUN] C:12345 S:>>> Speed(>,>>,>>>,>>>>,>>>>>of 5 different sped Drum cam Ringlet cam Number of socks knitted up to the present Cursor(present motioning location) 공 체인 • Work scene • The most fundamental scene that is showing at the time of knitting socks

  10. Key explanation RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ RUN/PGM At the time of extract out of chain mode editing, when entering into chain mode editing Q-DRUM When moving to the handle quickly while knitting C-END When stops machine at the next handle C-STOP/P+ Chain stop while knitting, add chain at the chain edition mode RESET/P- Initialization of computer, Delete chain at chain edition mode, Counter reset at the counter mode YES To ascertain specific functional motioning NO/DEF Cancellation of specific functional motioning, Initialization of chain at chain edition mode C+ Increasing number of flexible chain at the chain edition mode C- Decreasing number of flexible chain at the chain edition mode SPEED Indication of flexible chain speed at the chain edition mode Moving cursor toward left side at the chain edition mode Moving cursor upward at the chain edition mode, plus 1 of target value at the counter mode Moving cursor downward at the chain edition mode, minus 1 of target value at the counter mode Moving cursor to right side at the chain edition mode, when entering to counter mode, /Counter minus 100 of target value at the counter mode. TEST/CAM Cam adjustment at the chain edition mode, when entering into test mode, increase 100 of target value at the counter mode

  11. C:006 D:00 R:00 [RUN] C:00000 S:>>> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ C:006 D:00 R:00 RESET [Y/N] RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • Computer initilization(Reset) • After pressing Reset ket at work scene, press YES key. • Caution: After initialization,Computer becomes handle state, machine and motioning may not be matched.

  12. C:006 D:00 R:00 [RUN] C:00000 S:>>> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ C:006 D:00 R:00 Q-DRUM [Y/N] RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • Quick Drum(Q-DRUM) • When desired to relocate to handle while editing • Q is indicating at the upper end of .the scene

  13. C:006 D:00 R:00 [RUN] C:00000 S:>>> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ C:006 D:00 R:00 C [RUN] C:00000 S:>>> • When desired to stop at handle position(C-END) • Automatic stop at the time of next handle • C is shown up at the upper end of scene • If pressing CYCLE-END key again, C is disappeared, proceeds normally.

  14. C:006 D:00 R:00 [RUN] C:00000 S:>>> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ C:006 D:00 R:00 CHAIN STOP [Y/N] RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • Chain Stop • Continue to maintain present location without decreasing the flexible chain number • Shown up on the upper end of scene • S is disappear, proceed normally if press chain stop key again

  15. C:006 D:00 R:00 [RUN] C:00000 S:>>> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ C:006 D:00 R:00 LOW SPEED [Y/N] RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • Operation at lower speed • Operate only at lower speed(OX) • L is shown up on the upper end scene • L is gone, proceed normally if press lower speed operation key

  16. C:006 D:00 R:00 [RUN] C:00000 S:>>> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ C:006 D:00 R:00 CHAIN EDIT [Y/N] RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • Chain edition 0. Moving chain edition to scene • After pressing PGM key at work scene, then press Yes key • Note: If the number drum and ringlet is not 0, it can’t change into chain edition scene(It is possible • only at the handle)

  17. C:006 D:00 R:00 P:00 [CHAIN EDIT] S:>>> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ C: D:01 R:01 P:01 [CHAIN EDIT] S:> • Chain edition(Continue) 1. Cursor moving • Cursor (horizontal stick) is moving to the direction if press key • If ringlet cam is there whereat the same line of cursor, the number of drum, ringlet will increase/ • decrease

  18. C: D:01 R:01 P:01 [CHAIN EDIT] S:> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • Chain edition(Continue) 2. Insert /Delete C: D:00 R:01 P:01 [CHAIN EDIT] S:> • If press cam key, it will disappear if cam is there , it will show up, if not there • The number of drum, ringlet will be changed

  19. C:006 D:02 R:01 P:01 [CHAIN EDIT] S:>>> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • Chain edition(Continue) 3. Adjustment of speed C:006 D:02 R:01 P:01 [CHAIN EDIT] S:>> • If press speed key, speed will be changed up to 4X~0X(>>>>>, >>>>, >>>, >>, >) • It is enable to speed control only at flexible chain, otherwise it will be fixed to 2X(lower sped)

  20. C:006 D:02 R:01 P:01 [CHAIN EDIT] S:>>> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • Chain edition(Continue) 4. Number flexible chain adjustment 증가 C:007 D:02 R:01 P:01 [CHAIN EDIT] S:>>> 감소 • If press chain increase/decrease key, number of flexible chain on scene will increase / decrease • Number of flexible chain will be changed uo to 1~250

  21. C:001 D:02 R:01 P:01 [CHAIN EDIT] S:>>> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • Chain edition(Continue) 5. Insert chain C:001 D:02 R:01 P:01 [CHAIN EDIT] S:>>> • If press chain insert key, an empty chain is occurred while the latter chains of cursor’s location are pushed by one space toward right side

  22. C:002 D:02 R:01 P:01 [CHAIN EDIT] S:>>> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • Chain edition(Continue) 5. Delet chain C: D:02 R:02 P:01 [CHAIN EDIT] S:>>> • If press chain delete key, the chain at the cursor’s position will be deleted, right side chains are pushed one space by one space. • The first and last flexible chain can’t be deleted

  23. RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • Chain edition(Continue) 6. Making flexible chain C: D:06 R:04 P:04 [CHAIN EDIT] S:>> C:001 D:06 R:04 P:04 [CHAIN EDIT] S:>> • Locate cursor at where is no drum & ringlet cam, press chain increase key, flexible chain will be appeared. • The number of newly appeared flexible chain is 1. Speed is 2X.

  24. RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • Chain edition(Continue) 7. Making flexible chain - 2 C: D:06 R:04 P:05 [CHAIN EDIT] S:>> C:001 D:06 R:04 P:05 [CHAIN EDIT] S:>> • Locate cursor at where is no drum & ringlet cam, press chain increase key, flexible chain will be appeared. • The number of newly appeared flexible chain is 1. Speed is 2X.

  25. RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • Chain edition(Continue) 8. Initialization of chain data C:006 D:00 R:00 P:00 [CHAIN EDIT] S:>>> C:006 D:00 R:00 P:00 DEFAULT LOAD [Y/N] • chain data is not normal or when necessary for initialization, bring down basic data that is stored in computer.

  26. C:006 D:00 R:00 P:00 [CHAIN EDIT] S:>>> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ C:006 D:00 R:00 [RUN] C:00000 S:>>> • Chain edition(Continue) 9. At the time of finishing chain edition - chain is normal • Forward to work scene after finishing chain edition, Changing it into work scene right away, the number of drum and ringlet is normal.

  27. C:006 D:00 R:00 P:00 [CHAIN EDIT] S:>>> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ C:006 D:00 R:00 P:00 DRUM-ERR D:22 R:06 • Chain edition(Continue) 10. At the time of ending chain edition - chain error • The 2nd scene is showing up the state that the number of drum & ringlet is not matching with machine. • That is meant by 22 drums, 6 ringlet at present • Unable to forward to work scene if error is occurred

  28. C:006 D:00 R:00 [RUN] C:00000 S:>>> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ C:006 D:00 R:00 TEST [Y/N] RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • TEST 0. Moving to test scene • Testing drum, ringlet solenoid & switch, access sensor, location mark LED • After pressing TEST key at work scene, press YES key • Note: All & every number of drum and ringlet is not 0, unable to change into test scene(it is possible only at the handle).

  29. RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • TEST(Continue) 1. 드럼, 링글 솔레노이드 테스트 [TEST MODE] SW1:ON S1:OFF >DRUM SW2:ON S2:OFF RING SW3:OFF [TEST MODE] SW1:ON S1:OFF DRUM SW2:ON S2:OFF >RING SW3:OFF (2) (1) • Test drum or ringlet solenoid valve at where is the cursor (>)

  30. TEST(Continue) 2. Datum switch & watching access sensor condition SW1 - Drum datum switch SW2 - Ringlet datum switch SW3 - Drum check switch S1 - Drum access sensor S2 - Ringlet access sensor [TEST MODE] SW1:ON S1:OFF >DRUM SW2:ON S2:OFF RING SW3:OFF • Showing up drum & ringlet datum switch & access sensor condition

  31. RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ C:006 D:00 R:00 [RUN] C:00000 S:>>> • TEST(Continue) 3. End of test [TEST MODE] SW1:ON S1:OFF >DRUM SW2:ON S2:OFF RING SW3:OFF • Press RUN key if desired to forward to work scene upon completion of test

  32. C:006 D:00 R:00 [RUN] C:00000 S:>>> RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ C:006 D:00 R:00 COUNTER SET [Y/N] RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • COUNTER SETTING 0. Moving to counter setting scene • Stop after knitting only targeted value setting • After pressing COUNTER key at work scene, then press YES key • Note : Note: All & every number of drum and ringlet is not 0, unable to change into test scene(it is possible only at the handle).

  33. RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • COUNTER SETTING(Continue) 1. Counter reset [COUNTER SET] COUNT : 01234 TARGET: 12345 [COUNTER SET] COUNT : 00000 TARGET: 12345 • Making O the number of socks knitted up to the present

  34. RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • COUNTER SETTING(Continue) 2. Target value setting (1 Increase/decrease) [COUNTER SET] COUNT : 01234 TARGET: 00100 [COUNTER SET] COUNT : 00000 TARGET: 00101 • Setting target value • Press key, one by one is increasing, press key, one by one is decreasing

  35. RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • COUNTER SETTING(Continue 3. Target value setting(100 increase/decrease) [COUNTER SET] COUNT : 00000 TARGET: 00101 [COUNTER SET] COUNT : 00000 TARGET: 00201 • Setting target value • If press key, it will increase by 100ea. If press key, it will decrease by100ea

  36. COUNTER SETTING(Continue) 4. If don’t want to make counter checking [COUNTER SET] COUNT : 00000 TARGET: 00000 • If the target value is 0, no need to counter checking

  37. RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ C:006 D:00 R:00 [RUN] C:00000 S:>>> • COUNTER SETTING(Continue) 5. End of counter setting [COUNTER SET] COUNT : 00000 TARGET: 00100 • If desired to forward to work scene upon completion of counter setting, press RUN key

  38. RUN/ PGM Q-DRUM C-END C-STOP/ P+ RESET/ P- YES C+ SPEED TEST/ CAM NO/ DEF C- COUNTER/ • 2F CHECK 3 2 1

  39. C:006 D:00 R:00 DRUM-ERR MD F1 • message 1. Datum error message Wrong Ringlet Wrong drum • When computer is at the state of computer (When all drum, ringlet number is at 0), if the drum or ringlet is not at datum, error will be made and machine will stop. • The datum is not correct, can hardly make start

  40. MESSAGE(Continue) 2. Blackout or Power source defective POWER UNSTABLE POWER OFF • It will turn up when there is an instant blackout or defective in power source • Put Off computer’s power source and put it On after 10 seconds

  41. MESSAGE(Continue) 3. Memory defective [ERROR] MEMORY FAIL! PRESS ANY KEY! • It may be memory defective inside of computer • Put off power switch, then puts it on after 10 seconds again, and still the same scene is coming up, contact with purchased agent..

  42. MESSAGE(Continue) 4. Unable to store the present state when put off power, blackout [ERROR] DATA NOT SAVED! PRESS ANY KEY! • Unable to store the present state when there was blackout or putting off power source, press any key then work scene will turn up. • The chain data has been initialized by basic value, thus it must be adjusted

  43. Drum, ringlet access sensor Stop GND Drum STOP DATA +24V +24V Ringlet GND +24V Power source input Drum, ringlet datum switch AC 17V 4X DATA AC 17V 3X GND 2X AC 9V 1X AC 9V 0X Location switch GND DATA GND • CONNECTOR Drum, ringlet solenoid valve Drum, ringlet solenoid valve

  44. 24 DRUM 8 RING 6 2 1 16 34 19 17 40 19 17 1 25 DRUM 8 RING 6 2 1 16 34 19 17 40 19 17 1 26 DRUM 8 RING 6 2 1 16 34 19 17 40 19 17 1 28 DRUM 8 RING 6 2 1 16 34 19 17 40 19 17 1 • DEFAULT CHAIN

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