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About Company. Kurgankhimmash LLC is one of the leading Russian enterprises to design and produce process equipment for oil & gas extracting, oil & gas refining, chemical, energy and other industries . Established in 1956.
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About Company • Kurgankhimmash LLCis one of the leading Russian enterprises to design and produce process equipment for oil & gas extracting, oil & gas refining, chemical, energy and other industries. Established in 1956. • Companies like JSC «AK «Transneft», JSC «Gazprom», JSC «NOVATEK», JSC «NC «Rosneft», JSC «LUKOIL», JSC «Surgutneftegaz», JSC «Tatneft», KazTransOil, KazTransGaz, Uzbekneftegaz, KazStroyService (Kazakhstan), ERIELL Corporation s.r.o., Turkmenbashy Refinery, GNKAR PO «Azneft» and other leading companies of fuel & energy facility of Russia and CIS countries are among the regular clients of our equipment. • We provide: • design and manufacture of equipment; • revamp and repair of process equipment; • supervision installation and start-up works; • personnel training.
Product types • MODULAR COMPRESSOR STATIONS ( MCS) • ELECTRIC DEHYDRATORS,HEATER TREATERS (NGVRP) • DIVIDING,SEPARATIONAND FILTERING EQUIPMENT • EQUIPMENT FOR MAIN PIPELINES • CAPACITIVE EQUIPMENT • COLUMN AND REACTOR EQUIPMENT • HEAT EXCHANGE EQUIPMENT • COOLING, DRYING, CLEANING AIR EQUIPMENT • OZONATOR EQUIPMENT • WATER TREATMENT EQUIPMENT • AUTOCLAVES • PACKAGED COMPLETE EQUIPMENT • NON-STANDARD EQUIPMENT
Process capabilities • maximum thickness of stamping heads - 100 mm, diameter up to 3400 mm; • maximum thickness of bending plate - 100 mm, diameter up to 3500 mm; • availability of equipment to weld shells of diameter up to 3500 mm; • availability of equipment for machiningof vesselsof diameter up to 5000 mm; • thickness of welded details up to 150 mm; • availability of rolled machinesto roll pipesof diameterup to 78 mm; • heat treatment of unitsand apparatusesin furnace 4000mmand Н=10000mm; • manufacture of vessels working under pressure up to 21 МPа; • manufacture of tanks of volume up to 250 m3; • weight of fabricated vessels up to 180 tons;
Equipment production The new area of heavy equipment designed for fabrication and assembly of large size and thick wall equipment of weight up to 180 tons has been launched in 2013. We can fabricate process equipment of diameter up to 3400 mm, 36 m long, wall thickness up to 120 mm, weight up to 180 tons.
Supplied equipment Heater Treaters Packaged complete equipment Electric dehydrators Oil & gas separators
Supplied equipment Gas drying absorbers Columns Oil product storage tanks Heat exchangers
Supplied equipment Horizontal autoclaves Screen liquid filtersSDG Pipeline Pig launchers and receivers Mud catching filters
Direct heated oil gas water separator Direct Heated Oil & Gas & Water Separator – NGVRP is a vessel of HeaterTreater style designed for degassing and heating of well products, preliminary or deep oil dewatering, cleaning of produced water to inject into formation pressure maintenance system. One packaged NGVRP replaces conventional unit consisting of few typical apparatuses. NGVRP packages are supplied completely ready to use with complete automation which allows to minimize installation and start-up works.
Electric dehydrator Electric dehydrator is a vessel to separate water from crude oil by reverse oil emulsion (water in oil) destruction in electrostatic field. Used at first process steps and effectively cuts water and desalts crude oil. Electric dehydrator has one or few oil emulsion injections which enables more uniform arrival along the entire horizontal section.
Product supply • «Kurgankhimmash» LLC actively cooperates with JSC «Gazprom», largest world gas company. The enterprise manufactured and delivered equipment for field developments in recent years such as: • Vyngayahinsky gas, • Yuzhno-Russkoe oil gas, • Urengoy gas, • Prirazlomnoe oil. LNG Processing Units on Vyngayahinsky and Yuzhno-Russkoe fields Yuzhno-Russkoe field (tanks of type 201)
Product supply • Equipmentmanufactured by Кurgankhimmash LLC is installedand successful in operationon many facilitiesof JSC «Transneft»: • oil farms Grushovaya , Zarechye; • Oil refineriesPalkino, Кrymskaya, Taishet, Skovorodino, Kozmino; • special sea filling portPrimorsk; • LODSSamara, Subkhankulovo, Starolikeevo, Nurlino, Оmsk. Tank farm of special sea port «Primorsk»
Product supply • One of permanent customers of Kurgankhimmash LLC products is JSC «NOVATEK» – biggestindependentgas producer in Russia. Equipment was supplied to the following facilities : • Purovsky Plant; • I -II stage of Yurkharovskoye Gas Condensate Field; • East Tarkosalinskoye Field. Absorbers
Product supply • Кurgankhimmash LLC jointly with DOAO “CKBN” within the shortest period of time has designed, manufactured and suppliedequipment for CGTUNakhodka FieldofLLC «LUKOIL-West Siberia»: • separator packages; • absorber packages; • degasser-separator package; • flare separator package; • capacitive, heat-exchanged and other • equipment. Complex Gas Treatment Unit on Nakhodka Field CGTU Gas Separator Packageon Nakhodka Field
Product supply • Productionof Kurgankhimmash LLC is successful in operation at oil refineriesof JSC «NC «Rosneft»: • Kuibyshevsky, • Novokuibyshevsky, • Antipinsky, • Кomsomolsky, • Syzransky, • Achinsky etc. Packaged complete equipment
Product supply Кurgankhimmash LLC is the supplier of equipment for variety of facilities of company ТNK-ВР where the development of Uvat Group fields was the biggest project over the last years. • ForCPFof Ust-Tegusskyfield fabricated and supplied: • Direct heated oil & gas separator packagesHeater Treater • three phase oil & gas separator packages with water discharge; • Two phase oil & gas separator packages; • gas separator packages; • flare separator packages; • cenomanian water separator packages; • produced water sump packages; • steel vertical tanks РВС-2000 and РВС-1000. CPFof Ust-Tegussky Field. Heater Treater and packages
Product supply KAZAKHSTAN WORK EXPERIENCE Кurgankhimmash LLC for many yearscooperateswith the largestoil & gas companies of CIS countries among which is JSC «OGCC KazStroyService», the leading engineering and construction company of oil & gas industry of Kazakhstan which provided the development of Akshabulak, the biggest oil field in republic. The technology was offered and realized for this facility, equipment was designed and supplied for CGTU. All equipment supplied by Kurgankhimmash LLC for CGTU is packaged construction. CGTU on Akshabulak Field
Modular compressor stations KurgankhimmashLLCmanufactures modular compressor equipment to compress various gases on the basis of reciprocating and screw compressors. Equipment applies in oil & gas extracting, oil & gas refining, energy and other industries. Modular compressor stations (MCS) are used to compress various gases: atmospheric air, nitrogen, dry nitrogen, oil associated gas, flare gas, dry stripped gas, natural gas, propylene, ethylene, hydrogen, propane, methane, argon and others. Modular compressor stations (MCS) feature autonomous and fully automatic stations operated at temperature from - 60 °С tо +50 °С. Stations are constructed as welded panel heated enclosures fitted for transportation by different transport to any distance. Compressor stations may be supplied with quick-mounting hangars if required. Stations are fitted with noise and heat insulation, all utilities in accordance with applicable regulations.
Compressor units Reciprocating Ariel Single screwVilter Double screwLeROI • World leader • Many configurations from commercial components • Limited distribution network • Balance • Bearing life • High pressure ratio • Ease of service • Typicaldesign • Designed to compress hydrocarbon gases
Reciprocating compressor units Since 2011 company Kurgankhimmash is the authorized Ariel packager.
Station manufacturing • Assembly shop area - 6 000 m2 • Natural gas supply system • Frequency converters 380 Vand 6 kW • Four welding points • X-ray bench • Hydrotesting bench • Factory tests