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FACILITY & PROCESS DESIGN group 2

FACILITY & PROCESS DESIGN group 2. MGM 4147 OPERATION MANAGEMENT PROF DR ZAINAL ABIDIN MOHAMED CARLSON JULLIAN LAJAMAT SO728O FADZRUL ALIAA BIN GHAZALI 133488 SITI ARBAYAH BINTI JOSEPH 131265 SITI DARWISA HERWANTY BT YAAKOP 131539.

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FACILITY & PROCESS DESIGN group 2

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  1. FACILITY & PROCESS DESIGNgroup 2 MGM 4147 OPERATION MANAGEMENT PROF DR ZAINAL ABIDIN MOHAMED CARLSON JULLIAN LAJAMAT SO728O FADZRUL ALIAA BIN GHAZALI 133488 SITI ARBAYAH BINTI JOSEPH 131265 SITI DARWISA HERWANTY BT YAAKOP 131539

  2. The Improvement of Palm Oil Production Milling improvement Better mechanical handling Higher throughputs more durable Reliable equipments with longer intervals Pre-treatment of the material Central R&D division

  3. Environmental • Work on zero discharge of mill waste • Improvement in plantation management • Standard harvesting-determine quantity & quality of final product • Maximizing palm production • Marketing • Indicates that the oil is fresh • Making differentiation on final product.

  4. PALM OIL PROCESSING UNIT OPERATIONS

  5. Re-engineering To achieve higher productivity & better quality product Crops (Fresh Fruit Bunches-FFB) Harvesting & collection of crop is important Unripe, black bunches, over ripe-unsatisfactory harvesting. Improvement in harvesting standard-quality of the final product.

  6. 2. Manning level (number of operators) • Large number-reduce more simplified production process. • New work methods are introduced-’centralized process control’ • Higher capacity machinery installed 3. Product quality and process losses • Use of fruit cages & bins-collection points & ramp minimized. • The number of handling is reduced

  7. 4. Waste products utilization • Used to provide steam & power • Produce about 3 times more electricity if used efficiently 5. Technology • FFB reception • Sterilization • Threshing station • Clarification station

  8. Nut cracking • Engine room

  9. FACILITY DESIGN • General problems requiring R&D attention : • High loses of oil and kernel during processing

  10. Palm Oil Process Fresh Fruit Bunches Pre-Treatment Continuous Sterilization Process Semi-Continuous Sterilization Combined Sterilization-Stripping Process Cutting and Crushing of Bunches Microwave Sterilization

  11. Extraction of the Residual Oil in Waste Streams • Process where a solvent is used to extract oil directly from the fruit bunches or sterilized fruits. • Passed into a multi-stage counter-current flow • Use organic solvent-miscible with water and in which oil is soluble.

  12. WATER FRUIT STAGE 2 - LIQUOR STAGE 1 MIXER-DISINTEGRATOR WASH SCREEN WASH AQUEOUS SOLVENT NUTS FRUIT PULP LIQUOR STAGE 2 SCREEN STAGE 1 SEPERATOR OUTGOING LIQUOR STAGE 3 SCREEN STAGE 2 MIXER STAGE 4 SCREEN STAGE 2 SEPERATOR OIL STAGE 3 MIXER DESOLVENTIZER STAGE3 SEPERATOR DISTILLATION DRY NUTS STAGE 4 MIXER LIQUOR STAGE 4 SEPERATOR AQUEOUS LIQUOR DESOLVENTIZER SOLVENT STORAGE DRY SOLID

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