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PDP Training PPM42M5H. PASCAL. Agenda. 1. Introduction to PDP 2. Manufacturing & Structure of Panel 3. PDP Driving Characteristics 4. Pascal Training 5. Trouble shooting. 1. Introduction to PDP. Power supply. P/S. Phosphor. UV radiation. Driving circuit. Visible emission.
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PDP TrainingPPM42M5H PASCAL
Agenda 1. Introduction to PDP 2. Manufacturing & Structure of Panel 3. PDP Driving Characteristics 4. Pascal Training 5. Trouble shooting
1. Introduction to PDP Power supply P/S Phosphor UV radiation Driving circuit Visible emission Generation Conversion Transportation ● Concepts of PDP
● Fluorescent Lamp and PDP Principle of PDP light emission is the same as fluorescent lamp. 2 pieces of glass plates are placed with a small gap of 0.1mm, which is filled with discharge gas, and one of the glass plate has a transparent electrode. When 100 and several ten V of voltage is applied to the electrodes, discharge starts and generates UV light. This UV light reaches to the other glass plate on which phosphors (R,G,B) are pasted, and the phosphors convert UV light to visible light. < Fluorescent lamp > < PDP >
● History of PDP 3’rd Generation 2’nd Generation Size : 30-80 inch Price : Under $10/inch Definition : CRT Grade 1’st Generation Size : 30-60 inch Efficiency : 2-5 lm/w Price : $10~$20/inch FAN Noise : No Fan Definition : CRT Grade Size : 20-50 inch Use : Public Preceding Efficiency : 1-2 lm/w Price : $20~$30/inch FAN Noise : Under 30db / No Fan Definition : PJTV New Production Technique Size : 20 inch Efficiency : 1-1.2 lm/w Use : High-Income bracket Price : $30~$50/inch FAN Noise : 35-45 db Business Use : High-Income bracket Efficiency : 0.5-1 lm/w / Business Establishing Mass Production Technique Use : Business Upgrading Mass Production Technique Upgrading Basic Technique 2006 2007 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005
● Merits & Demerits of PDP < Demerits > - High Power Consumption - Low Brightness - High Cost - Low Lighting Efficiency - Image Retention - Operation Temperature - Acoustic Noise of Driving < Merits > - Thin Type TV - Large Scale : 80” possible - Light Weight (42” Scale) : PDP 30kg / CRT: over 100kg : LCD 40” 32Kg - Wide Angleview - High Definition : cell pitch 0.1mm - Not-Sensitive to Magnetic Field - Full-color - Good Non linerity : No need for TFT like LCD
Manufacturing & Structure of Panel
Front panel Bus electrode Dielectric MgO layer ITO electrode Phosphors Barrier Address Electrode Back panel 2. Manufacturing & Structure of Panel ● Cell Structure of Panel
∼ R852 G852 B852 R2 G2 B2 R3 G1 B1 R1 Y1 X Y2 Black Stripe ∫ ∼ Y480 X R e f e r e n c e - A 1 , A 2 , , , : A d d r e s s E l e c t r o d e - Y 1 , Y 2 , , , : S c a n & S u s t a i n E l e c t r o d e - X : C o m m o n & S u s t a i n E l e c t r o d e ● Electro Arrangement of PDP(SDI Panel - SD)
● Function of each PDP Cell Components Transparent Electrode - Forming Electric Field - Transmitting visible Light Gas - Discharge - UV Generation Dielectric Layer - Current Limiting - Transmitting visible Light - Storing wall charge Bus Electrode - Path of Discharge Current - Preventing Voltage Drop MgO Thin Film - 2’ndElectron Radiation - Forming wall charge Phosphor Layer - Conversion of UV → Visible Light Driving Circuit - DischargeSwitching Address Electrode - RGB Data Signal Input
PDP Driving Characteristics
3. PDP Driving Characteristics ●Function Description by board - 1 ■.SMPS(Switching Mode Power Supply) : It is the supplier to provide voltage and current to work the drive voltage and panel in each board. ■.X-MAIN BOARD : It makes the drive wave form by switching FETs to Timing Controlle coming from logic-board and supplies X electrode of panel with the drive wave form via connector. ■.Y-MAIN BOARD : It makes the drive wave form by switching FETs to Timing Controller coming from the logic-board and provides Y electrode of panel with the drive wave form via Scan Driver IC on Y buffer board in order. ■.LOGIC MAIN BOARD : It process image signal and performs buffering of the logic-main board (to create XY drive signal and output) and the address driver output signal. Then it supplies the output signal to the address driver IC(COF Module).
●Function Description by board - 2 ■.LOGIC BUFFER(E,F,G): It delivers the data signal and control signal to the COF. ■.Y-BUFFER (Upper,Lower) : It is the board to impress the scan waveform on the Y board and consist of 2 boards (upper board and lower board). 8 Y-buffers are fixed at the scan driver (STV7617 of STC corp. : 64 or 65 Output). ■.AC Noise Filter : It has functions to remove noise(low frequency) coming from AC LINE and prevent surge. It gives serious effects on the safety regulations (EMC, EMI) according to AC filter. ■.COF (Chip on Flexible) : It impress the Va pulse to the address electrode in the address section and forms the address discharge by electric potential difference with scanning pulse to be dismissed by the Y electrode. It is made in the form of COF and one COF consists of 4 Data Drive IC (STV7610A :96 Output), otherwise single scan is made of 7 COF.
●Effect of Wall Charge Y Y X X Vw1 Vex+Vw1 >Vf : Discharge Vex Y X Y X X 0V Vw2 Vex-Vw2 < Vf : No discharge Y 0V Y Y X X Vex < Vf : No discharge Different Result with same input pulse Vex according to Wall Charge state
●1 Sub-Field Image Process(ADS – Address Data Separate) Reset Address Sustain • Function • Sustain Erase • Wall Charge Set • Issue • Operation margin • Contrast • Short Time • Function • Select On Cell • Issue • High Speed • Low Voltage • Low Failure • Function • Discharge On Cell • Issue • High Efficiency • Low Voltage • ERC Performance
●Driving Waveform Specification (P3 Alexander) Reset Address Sustain
●Address Operation In order to display picture, select the cells.
●Sustain Operation Display cells through strong Sustain discharge.
●Combination of R,G,B Light 1 - Pixel Level of Luminance Green 4096Levels Blue 4096Levels RED 4096Levels 68.7 Billion Colors
●Luminance Control Number of Pulses 1 2 4 2048 Lights 1 2 4 2048
● Additional Function of PPM42M5H Video Wall Natural Mode
● PPM42M5H SW update method 1. Disconnect the power cord of PDP 2. Connect the RS232C OUT terminal of your PC to the RS232C IN terminal of your PDP using the RS232C CABLE
3. Copy 3files(appcode.hex, bootcode.hex flasher.hex) and put them in the program folder. 4. Run the download program.
5. Click Flash column and select FlashAll.inf 6. Check ‘Connection’ and ‘Modes’ at the following screen
7. Click Flash to start the upgrade 8. Connect the power cord of PDP then program upgrade run automatically. 9. When the program upgrade is complete, then PDP will turn on automatically.
High Light Low Light Toshiba Patten ● White Balance Adjustment If picture color is wrong, check White Balance condition Equipment : CA210, Patten : ABL Pattern Adjust W/B in Factory Mode Sub brightness and R/G/B Offset controls low light region Sub contrast and R/G/B Gain controls high light region Source Component : 1280*720/60Hz PC : 800*600/60Hz AV and DVI modes are adjusted automatically) [ Test Pattern : MSPG-945 Series Pattern #16 ] *Color coordinate H/L : 280/295 +/- 2 31.0 Ft +/- 2.0Ft L/L : 280/295 +/- 3 0.8 Ft +/- 0.2Ft
● Check List in advance ■. Each cable connection condition check - Cable is connected correctly ? ■.Check Voltage - SMPS Video main Board, SMPS X,Y Drive board, SMPS Logic board ■. The chart below shows abnormal condition