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Presentation Technological Center Foundation

Presentation Technological Center Foundation. Mª Teresa Cobo Abeytua Project Manager ITCL www.itcl.es. PRESENTATION. LOCATION. Located in the industrial area of ​​ Villalonquejar in Burgos.

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Presentation Technological Center Foundation

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  1. Presentation Technological Center Foundation

  2. Mª Teresa Cobo Abeytua Project Manager ITCL www.itcl.es

  3. PRESENTATION LOCATION Located in the industrial area of ​​Villalonquejar in Burgos. With two different uses buildings , one for auxiliary services (1,000 m2) and one for research and development (1.500m2).

  4. PRESENTATION WHO ARE WE? • Technological Center integrated in CCTT Network of Castilla y Leon. • Non-profit and private organization created in 1989. (20 years of experience in supporting the industry). • Steering board : Association of Industrial Engineers CyL, Group Antolin, SA, Group Audiotec, SA; Group Cropu, SA; Group Nicolás Correa, SA; SAAT Group, SA; HIDROTEC, SA; Thames Industrial, SL; Teicon Engineering, SL; Telestant , SA, CG Anton, SL, Caja Burgos, CajaCírculo. • Associates: FAE Burgos, AEPV (PI Villalonquéjar Entrepreneurs Association. Burgos) • Purpose: Providing advanced technology services to SMEs. • More than 140 projects / year in industrial R & D and advanced technological development. Own Staff: 60 workers (85% graduates) Collaborators: 3 University teachers 14 Students

  5. PRESENTATION MISSION “Develop R+D+I oriented to implement innovative tecnological and no technological solutions on the productive process. Adapted to SMEs and other social organizations, as a competitiveness strategy through the excellent management in every activity” “ITCL is a technological center used as regional referee on production technologies, innovation and productive process optimization using it’s own tools on LEAN MANUFACTURING”.

  6. ORGANIZATION OFFICE OF RESEARCH RESULTS TRANSFER OTRI ITCL SUPPORT PROCESSESMANAGEMENT PROCESSES PROGRAMS Regional/Nacional/European TECHNOLOGY TRANSFER Qualitymanagement RR.HH BUSINESS / MANAGEMENT CLIENTS TECHNOLOGICAL DIFFUSION AREA UNITSADVANCED TECHNOLOGY SERVICES R&D AREA SIMULATION TECHNOLOGY. RV PRODUCTION TECHNOLOGY ENERGY TECHNOLOGIES INDUSTR IAL ICTs ENVIRONMENTAL TECHNOLOGIES MANAGEMENT SYSTEMS SOFT COMPUTING AUTOMATION. PROTOTYPE DESIGN ELECTRONIC DESIGN MOVILITY AUTOMATION& ROBOTIC

  7. ORGANIZATION Research GroupSimulation Technology Artificial Intelligence AND Applied Electronics Research Group Electrónics Line Design, validation and prototyping of electronic devices Integration of nanosensors in devices Electronic devices that incorporate intelligent algorithms Soft Computing y Machine Learning LIne Multiagent and Hybrid Systems Data Analysis-Data Mining- Genetic algorithms Development of ANN models Technologies, devices and software development of VR and AR. Design training simulators Engineering Simulation Simulation health sector / healthcare Mobile 3D development Advanced Technology Services Our approach: Design and improvement of production processes. Lean Manufacturing. Analysis and Simulation Process. Techniques for improving productivity. Global Supply Chain Projects Improving productivity in SMEs Diagnostics position in R & D, technological diagnoses,services of technological information. Preparing proposals R & D & I. Management R & D & I. Technological Protection. Training seminars and master. Strategic planning, competitive intelligence. OTRI/ TRAINING AND TECHNOLOGY DIFFUSION MES.E-Factory. Integrated Production Control. Measurement and monitoring of production processes. Product Traceability / process. Advanced management of stores. Remotely. Advanced Programming. Product design. Life cycle analysis. Industrial Safety. Management models R & D & I. Waste recoveryUse of biogasWastewater treatmentReuse of sludgecompostingMobility. Industrial Energy Management (energy, energy recovery)New methods of CO2 captureHydrogen Special machines and advanced automation. Vision. Robotics care. Research Groupenvironmental Technologies Research GroupEnergy Technologies Research GroupAutomation and Robotics

  8. ORGANIZATION ADVANCED TECHNOLOGICAL SERVICES PRODUCTION TECHNOLOGY - TOOLS TO IMPROVE PRODUCTIVITY. (LEAN MANUFACTURING). • Diagnosis of production processes. • Managing the supply chain (Supply Chain Management). • Simulation of capacity of production processes. • Lean Manufacturing Tools: 5S, SMED, TPM, KAIZEN • LAYOUT. • Warehouse logistics. • Reliability Based Maintenance (RCM)

  9. ORGANIZATION ADVANCED TECHNOLOGICAL SERVICES INDUSTRIAL ICT´S • Systems MES (Manufacturing Execution Systems), E- Factory y Scadas: • Production control, indicators of productivity, loss control. • Product Traceability - Process. • Registration of the manufacturing process variables. • Cost analysis • Maintenance management events and alarms. • Guidelines for inspection and nonconforming product. • Real-time monitoring local and remote (web browser). • Logistics. Advanced management of stores. • Process Automation and SCADA systems. • Applications of artificial intelligence and neural networks in production processes.

  10. ORGANIZATION ADVANCED TECHNOLOGICAL SERVICES MANAGEMENT AND CONTROL OF PRODUCTION • Management systems: • Management Systems Individual and Integrated (Quality, Environment, Prevention and R&D&I). • EFQM Model. Seal of Excellence. • Advanced Management Systems (ISO TS 16949, UNE 166001-2). • Management support of R + D + I (project identification, tax deductions for R&D&I). • Development of management models and innovation sectors. • Management Systems Audits. P.R.L. Audits (legal framework R.D. 39/1997) • Supporting industrial development: • Design and Product Development. • Mandatory and Voluntary Certification of Products. CE. • Noise Measurements • Business Strategy: • Technological diagnoses (I + D + i). • Strategic analysis. Industrial diversification. Identification of new business areas

  11. ORGANIZATION ADVANCED TECHNOLOGICAL SERVICES AUTOMATION. PROTOTYPE DESIGN • Special machines & automated systems: design, construction and commissioning of machinery (flexible cells, robotic units, maintenance. • Simulation CAE • Product development, new product design methodologies. Reverse engineering and concurrent. Modeling. Rapid Prototyping. • Artificial Vision. Process control. Robot guidance

  12. ORGANIZATION ADVANCED TECHNOLOGICAL SERVICES MOVILITY Since 2005, ITCL has been doing in the specific field of sustainable mobility, a series of studies and projects aimed at encouraging more efficient use of different types of transport as well as other actions to improve the mobility in cities and in centers work. • Diagnosis of Mobility • Demand Management, • Mobility Plans and Sustainable Transport • Mobility Offices • Managers Course on Urban Mobility • Development of technologies for mobility and transport, • Defining Strategic Mobility Projects (European, National, Regional, Local)

  13. ORGANIZATION R&D RESEARCH LINES R.G. SIMULATION TECHNOLOGIES • Research interests: • Technologies, devices and software development for virtual and augmented reality • Design of training simulators. • Engineering Simulation (industrial processes, jobs). • Sector Simulation for health / welfare. • Development 3D for mobile • Types of projects • Simulators layouts or jobs in a flexible manner. • Simulation of machines, production processes. • Technology Development for assistance on-site production, • interactive manuals for maintenance and process control. • Mechanical simulations of fluids, heat, tissue deformation … • Technologies applied to health: Support for the elderly, memory, mobility, assistance … • Virtual Reality Technology and Augmented Reality applied to heritage / museums • Augmented Reality technologies applied to digital content

  14. ORGANIZATION R&D RESEARCH LINES R.G. ENERGY TECHNOLOGIES • Research lines • Industrial Energy Management (energy, energy recovery) • New methods of CO2 capture • Hydrogen • Types of projects • Study of new technologies to reduce energy consumption. • Design of intelligent control systems to optimize energy performance of production systems, sets of facilities, auxiliary facilities. • New Technologies for CO2 capture. • Technologies based in Hydrogen • Technologies of measurement and evaluation energy consumption • Development of methodology and protocols for the quantification of energy efficiency equipment. • Technologies applied to energy recovery systems for industrial processes. • Energy studies of production processes. • Energy demonstration projects, design of pilot plant as a technological platform for • the testing of appliances and equipment and the development of R + D + i (wind • turbines, photovoltaic solar, thermal, fuel cell and hydrogen generator for storage energy).

  15. ORGANIZATION R&D RESEARCH LINES R.G. ENVIRONMENTAL TECHNOLOGIES • Research interests: • Waste recovery • Use of biogas • Wastewater treatment • Reuse of sludge • Composting • Types of projects • Technologies for anaerobic degradation of waste – co-digestion. • Technologies for design and optimization of biogas production and the quality of the waste treatment. • Technologies for the utilization of various organic waste for composting by using microorganisms efficient. • Technologies for monitoring and control of pollution of surface waters and aquifers

  16. ORGANIZATION R&D RESEARCH LINES R.G. ARTIFICIAL INTELLIGENCE • Application of identification techniques and neural networks (neural identification) optimal nonlinear industrial processes. Analysis of predictive ability of models. • Development of rules for identifying industrial physical systems (design of experiments, observation data, preliminary analysis - model estimation, validation, debugging of models, acceptance of models). • Extraction of rules. • Based reasoning systems RBC cases • Simulation and prediction • Support decision making and process optimization.

  17. ORGANIZATION R&D RESEARCH LINES R.G. APPLIED ELECTRONICS • Design, simulation, manufacturing of prototyping electronics , validation of plates. • Design of electronic solutions for applications such as control, data acquisition, communications, etc. • Generic microcontroller programming, integration with the medium (PLCs, data capture, communication networks, etc.). • Signal transmission and integration of control elements. • Developments applied to mobility (fleet control, carpoling, carsharing, smart charging systems for electric cars, design prototypes of charging stations, systems of location). • Electronic designs applied to disability and dependency. • Development of neurofuzzy controllers. • Systems with embedded intelligence. • Connectionist and hybrid models • Knowledge-based Systems

  18. ORGANIZATION R&D RESEARCH LINES AUTOMATION AND ROBOTICS • Special machines • Advanced Automation • Artificial Vision • Assistive robotics

  19. ORGANIZATION OTHER SERVICES RESEARCH RESULTS TRANSFER OFFICE • Diagnostic Science - Technology. • Technology Audits. • Services of technological information to companies (Technology Watch) • Preparation of proposals for R + D + I funding where the ITCL will participate with companies in regional, national or international • Assistance to companies for tax deductions for R & D & I. • Grants for the protection of rights on R & D activities (patents, utility models, industrial designs) • Assistance to companies to implement R & D units

  20. ORGANIZATION OTHER SERVICES TECHNOLOGICAL TRAINING • Offer training actions programmed by the ITCL, or for companies. • Main actions: Master production technologies. Master in Industrial Maintenance. Master in Advanced Automation. Master in Quality and Environment. • It covers: • Needs Assessment • Design and implementation of training plans. • Development of teaching materials. • Continuous assessment during the development of training. • Practical Training .- Application of knowledge in real situations, related company visits ... .. In 2010, 110 training courses were offered, 73% demanded by the enterprises.

  21. 2012 MAIN PROJECTS

  22. MAIN PROJECTS YEAR 2012 EUROPEAN NAturalCOmmunicationDEviceForAssisted Living NACODEAL: NAturalCOmmunicationDEviceForAssisted Living Project aims at giving new solutions to the problems that elderly people faces with New Technologies and during their daily tasks, keeping them involved in present society. These solutions will be driven through Augmented Reality technologies implemented in a portable device that will give them instructions of how to proceed during different activities of daily living.

  23. MAIN PROJECTS YEAR 2012 EUROPEAN SHIVAA Professions in the field of the environment (water, waste, recycling, energy efficiency, alternative transportation, maintenance, management of natural areas) are vectors for integration and qualification for unemployed people, even with low qualifications. (Unemployed, 45 years and +, people with no or low qualifications, women, disabled people, ...). Innovative activities which were carried out in Europe (guidance, training, «sites for inclusion»...) are often ignored and undervalued. The lack of diffusion and capitalization leads to an important loss of social, economic and environmental efficiency. People responsible of job agencies, actors for training and guidance have often a lack of knowledge concerning these new carriers

  24. MAIN PROJECTS YEAR 2012 EUROPEAN WEBGENTECH WEBGENTECH project aims to educate laboratory technicians in the topic of main molecular genetics techniques by a very efficient and practical method namely Web-Based Learning (WBL). The consortium involved in our project hospitals, research centers, and university. The project partners will create an initial training curriculum and teaching materials to provide participants with knowledge and skills that qualify them to enter the molecular genetic techniques workforce. Proyecto Leonardo

  25. MAIN PROJECTS YEAR 2012 EUROPEAN IMPROMIA Improving Management Skills of Provincial District Governors develop the management and supervising skills of the district governors. Based on the thought of adapting the educational and training systems to life-long learning processes this project will provide the improvement of the consciousness to be a European, an increase in corporation and spreading the innovative comprehension

  26. MAIN PROJECTS YEAR 2012 EUROPEAN Development and dissemination of cost effective strategies to improve energy efficiency in cooling systems in food and drink sector COOL-SAVE The main objective of the COOL-SAVE project is based in the optimization of the Vapor-compression mechanical systems in the food and drink sector, which is the biggest manufactured sector in the UE. The energy and money saved with the implementation of energy efficiency strategies is a key factor for a sector under a big economic crisis, which needs to improve their competitiveness. The reduction of energy consumption together with environmental impact minimization could be the basis of a sustainable economic growth. • The COOL-SAVE project aims to reduce industrial energy consumption in cooling installations by Vapor-compression mechanical system in the food and drink sector through the dissemination of cost effective energy efficiency strategies implementation.

  27. MAIN PROJECTS YEAR 2012 NACIONALS PROYECTO ISF-2G • Spanish Excellence in Rapid Manufacturing. • Development and application of deformation incremental technology of second generation for strategic applications. (ISF-2G) National Plan for Scientific Research. Development and Technological Innovation PID-560300-2009-11 ITCL Tasks: Implementation of solutions AI (Artificial Intelligence), selection and extraction of attributes and parameters.

  28. MAIN PROJECTS YEAR 2012 NACIONALS PRODIRE File: SUP-040100-2010-1  Prodire project (Technological Improvement Plans through the productivity, diversification and cost reduction) aims to provide a model for SMEs, allowing the development of their own PAIT & D management, incorporate elements of analysis that will improve their competitive position: Productivity, product and market diversification and cost reduction; and will provide SMEs a framework in relation to the bounding of practices within the Management of Innovation and diversification. Implementation period: July 2010 to April 2011 Nº of SMEs participants: 33 participants Autonomous Communities: Asturias, Castilla y León, Cantabria, Catalonia and Valencia.

  29. MAIN PROJECTS YEAR 2012 NACIONALS Simulation of ProductionMethods The project will establish a Methodology to implement Scalable Simulator 3 clearly defined process: Robotics / CNC, Plastic, Rapid Prototyping. • Sectors related to the project are: • Industrial, equipment subsector development project. - Aeronautics Sector. • Sector traditional industry. • The project has been funded by the Ministry of Industry, Tourism and Commerce under its National Plan of Investigations Scientist, Development and Technological Innovation 2008-2011 • File: TSI-020512-2009-68 • Implementation period: 2009-2011

  30. MAIN PROJECTS YEAR 2012 NACIONALS E-CAST Molds mechatronics and connected via the InternetFile: TSI-020500-2010-167National Project E-CAST project aims to introduce a new technological improvements in the processes of plastic injection. Wants to develop and use systems and mechatronics, embedded systems in these processes. Thus aims to ensure that the tools are no longer passive elements to achieve improved efficiency in the whole cycle. Tools will become the active elements connected with the process and integrated knowledge. And all elements of the process can be monitored and corrected in real time. Length: twenty-four monthsTotal grant awarded to all members: € 102,382.The project has been funded by the Ministry of Industry, Tourism and Commerce under its National Plan for Scientific Research, Development and Technological Innovation 2008-2011

  31. MAIN PROJECTS YEAR 2012 NACIONALS TEXT-SIGN Mobile Set of mobile applications that can be framed within what is known as the Internet of Services, but without forgetting that these services are oriented and designed to improve social welfare, as are applications that facilitate e-inclusion and well-being, and more specifically to the deaf users of Spanish Sign Language File Number: IST-020100-2011-168 The project has been funded by the Ministry of Industry, Tourism and Commerce under its National Plan for Scientific Research, Development and Technological Innovation 2008-2011

  32. MAIN PROJECTS YEAR 2012 NACIONALS ProactiveRemoteMaintenance Machines Singular (PROMARE) LIA ARTICULATION SYSTEM AND INTERNATIONALIZATIONNATIONAL PUBLIC-PRIVATE COOPERATION INNPACTO SUBPROGRAM - CALL 2011 Development of new tools to perform intelligent and proactive maintenance on unique remote machines made ​​by manufacturers of equipment present in the project consortium, once installed in the factories of its customers. As a result of the project, these tools will: 1) to provide remote maintenance services of high added value of these special machines and 2) use information from these machines in production for a redesign of those parts that are considered critical

  33. MAIN PROJECTS YEAR 2012 NACIONALS ForkliftTruck Simulator Research project “Simulator for training fork lift truck and load handling machinery operators” carried out in the InstitutoTecnológico de Castilla y León (Castilla and Leon Institute of Technology) (ITCL), in collaboration with Carretillas Mayor S.A., as part of the Programme for Fostering Technical Research (in Spanish, PROFIT) of the Ministry of Industry, Tourism and Commerce (in Spanish, MITYC).

  34. MAIN PROJECTS YEAR 2012 NACIONALS Augmented Reality to the ecosystem service Develop interactive tools through new technologies that help to raise awareness about the importance of ecosystem services produced in the urban and rural life. For this purpose, design and develop an interactive game, coming to as many users as possible. On the website of the project there is a real time DEMO, and you can download the full interactive game.

  35. MAIN PROJECTS YEAR 2012 NACIONALS ATAPUERCA ON AUGMENTED REALITY: THE PROXIMITY OF THE LANDSCAPE AND ITS EVOLUTION Develop interactive tools to discover museums in new ways the closeness of the landscape and its evolution over the years.

  36. MAIN PROJECTS YEAR 2012 REGIONAL BIOPAC PROJECT Designing a data analysis method that optimizes the production of pharmaceuticals biosynthetic industrial interest. Identification of major genes of bacteria involved in the production of a compound. Application of bioinformatics algorithms and artificial intelligence techniques suitable for identifying gene relationships.

  37. MAIN PROJECTS YEAR 2012 REGIONAL IDECOBIEN PROJECT Research and development of new systems for identifying, quantifying and action on the critical parameters on energy consumption and environmental impact of goods. • Get the criteria for the redesign of the equipment to reduce energy consumption originates during its lifetime. • Develop systems, tools and methodologies that provide strategies for improvement and reduction of environmental impacts of a piece of equipment in your life. In this way patterns will be available for the redesign of the equipment.

  38. MAIN PROJECTS YEAR 2012 REGIONAL DHEMOS PROJECT Specification Analysis and Design of New Urban Transport System-based Energy Efficient Electric Vehicle, while using integrated E-Grid and Renewable Energies. Analysis and design of a new urban transport system • New batteries. • Launching vehicles with lighter materials. • New charging network optimally distributed geographically and responding to real needs of mobility. • Model of Intelligent network distribution. • Design, project and production of new Intelligent Charging Stations • Specification of System Design Vehicle-to-Grid (V2G) • Storage system and energy management in the vehicle.

  39. MAIN PROJECTS YEAR 2012 OTHER PROJECS E- SHARING “PILOT CAR SHARING POWER IN THE CITY OF SAGUNTO” • The ITCL involved in the investigation of the technical solution for the definition, design and development of the elements provided, with the city of Sagunto and the Polytechnic University of Valencia. • Objectives: • Define, design and develop a car-sharing system using electric vehicles and renewable energy. • Demonstrate in the city of Sagunto and validation of the operating system. • Encourage and promote the electric car-sharing fixed bases in other urban environments that provide solar car, adding an innovative and attractive design.

  40. MAIN PROJECTS YEAR 2012 OTHER PROJECS ElectricalPoweredVehicles (EPV): • Project objectives: • Study of new batteries and better communication with the power sources. • Launch vehicles with lighter materials. • New charging network optimally distributed geographically and responding to real needs of mobility. • Development of an intelligent network model for integrating distribution of the electric vehicle as a load manageable. • Design, project and production of new EIR (Smart Recharge Station), connecting on whether a dual role: green energy recharge real-time communication with Central Control. • System Design Specification Vehicle-to-Grid (V2G) for standards-based metropolitan area: ICT Architecture, control and measurement (architecture SmartGrid). • Storage system and energy management • in the vehicle. Prototype: includes the different • elements of System: • Electric Vehicle. • Loading system. • Charging station. • Control Center that manages the • system transport

  41. MAIN PROJECTS YEAR 2012 OTHER PROJECS “ELECTRIC VEHICLES AND LIGHT 4X4 INDUSTRIAL VEHICLES ORIENTED TO BUSINESS AND INSTITUTIONAL USE” • Promoter industrial group of Burgos in collaboration with USAL, UBU, ITCL, UNIZAR, national technology centers and companies of national reference. • Complete design and manufacture of light commercial vehicle: • Chassis frame • Space frame • Ultra high strength steels (800-1.200MPa). • Production plant Philosophy small / medium (20-50 units daily). • Potentially, installations by region. Center design and prototype plant in Castilla y León. • ITCL will develop the industrialization of the products

  42. MAIN PROJECTS YEAR 2011 OTHER PROJECS NICOLAS CORREA SERVICE:Mini solar thermal electricity production from biomass support • Design of a dynamic model to represent a mini - solar thermal central of concentration with the contribution of biomass as support. • Simulation of the best places to report technical and economical viability. Creating a model to simulate the dynamic behavior of a mini solar thermal central. The model to study the behavior with different powers and different geographical settings depending on the available solar hours. To determine the feasibility and efficiency of the plant based on installed power and geographic location.

  43. MAIN PROJECTS YEAR 2011 OTHER PROJECS NC HIPERBARIC:PROMETEM: Prototype temperature measurement in systems of high pressure and temperature • Development of an electronic device (prototype of temperature measurement), operating in extreme conditions of pressure and temperature: more than 6,000 bar and 120 º C. • Development of a power and communication device for the previous prototype, which allows the extraction of the information collected during the process cycle. • Development of Communications software and oversight of information acquired by the temperature measuring device.

  44. MAIN PROJECTS YEAR 2011 PATENTS INTELLIGENT SYSTEM FOR CHARGING ELECTRIC BIKES IN THE STREET (Patent ITCL) Designing a New Urban Transport System Energy Efficient -based use of electric bikes and charging points distributed in the street

  45. MAIN PROJECTS YEAR 2012 PATENTS BARREL TRANSFER SYSTEM (Patent ITCL) Allows the transfer of wine between barrels without causing spillage during the operation, while enhanced aeration of the wine and wine lees control through a calibrated device, which interrupts the flow of wine to be detected during the transfer operation, all controlled automatically with preset parameters.

  46. MAIN PROJECTS YEAR 2012 PATENTS VIRTUAL MOUSE PROJECT (Protection development ITCL) • System capable of providing access to technology for people with reduced mobility. • Corresponds to a new line of research to apply advanced ICT and electronic designs as an aid to disability and dependency. It consists of a virtual mouse that can turn slight movements of the body, as the head or hands, in movements the cursor around the screen of the computer based on the Wii Remote, a Bluetooth device and infrared emitter system . It allows people with severe motor problems to use computer and internet applications.

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