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FATAL RISK CONTROL PROTOCOLS. FRCP. Index. Our commitment towards EFFICIENT ZERO HARM PRODUCTION. ZERO HARM PRODUCTION. FATAL RISK CONTROL PROTOCOLS. FRCP. Exit. FRCP Pledge. FRCP Introduction. Not the intention of the FRCP. New PPE – Promote the FRCP.
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FATAL RISK CONTROL PROTOCOLS FRCP Index Our commitment towards EFFICIENT ZERO HARM PRODUCTION ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FATAL RISK CONTROL PROTOCOLS FRCP Exit FRCP Pledge FRCP Introduction Not the intention of the FRCP New PPE – Promote the FRCP FRCP 1 – Emergency Preparedness FRCP 9 – Tyre and Rim Management ZERO HARM PRODUCTION FRCP 2 – Fire and Explosion FRCP 10 – Electrical Installations FRCP 3 – Inrush and Outburst FRCP 11 – Mobile Equipment FRCP 4 – Explosives and Shotfiring FRCP 12 – Strata Control FRCP 5 – Energy and Isolation FRCP 13– Conveyors and Screening Plant FRCP 6 – Working at Heights FRCP 14 – Plant and Equipment Maintenance FRCP 7 – Lifting, Towing and Rigging FRCP 15 – Drilling Processes FRCP 8 – Confined Spaces 50% Accident and Injury Reduction Plan ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FATAL RISK CONTROL PROTOCOLS FRCP Exit Back FRCP Introduction A review of the recent fatalities at our neighbouring companies , high potential risk incidents (HPRI)and serious incidents in our organization, identified the need for an intervention programme to eliminate fatalities and to improve our health and safety performance. This programme initiative is to “focus on fatal risks”. As a result of these reviews a number of Fatal Risk Control Protocols have been developed that establish minimum requirements for the management of these risks consistently across our business. These Protocols also provide a number of additional expectationsthat operations must consider as part of their continual improvement and/or, good practice initiatives. These Protocols have not been developed to replace or override local health and safety legislation, or associated legislation and other external requirements. The content and intent of these Protocols is to provide minimum requirements. Diesel Power is absolutely committed to making Zero Harm Production a reality and this can only be achieved with the combined commitment of every member of our team and other relevant stakeholders. Zero Harm Production will only be as effective as the commitment we make to implementing the Fatal Risk Control Protocols whilst continuing to be vigilant regarding the health and safety of ourselves and others. ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FATAL RISK CONTROL PROTOCOLS FRCP Exit Back Not the intention of the Fatal Risk Control Protocols ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FATAL RISK CONTROL PROTOCOLS FRCP Exit Back Our Fatal Risk Control Protocols Emergency Preparedness Fire and Explosions Inrush and Outburst Explosives and Shotfiring Energy and Isolation Working at Heights Lifting, Towing and Rigging Confined Spaces Tyre and Rim Management Electrical Installations Mobile Equipment Strata Control Conveyors and Screening Equipment Plant and Equipment Maintenance Drilling Processes ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FRCP 1 - EMERGENCY PREPAREDNESS FRCP Exit Back Minimum Requirements • A risk assessment must be conducted to identify potential emergency situations, and an Emergency Response Management Plan developed, implemented and maintained. • There must be adequate emergency equipment, including escape and rescue apparatus (readily accessible and clearly signposted) and appropriate transport and response vehicles. • There must be effective and robust communication devices and procedures for the initial notification of personnel of the emergency situation and for ongoing two-way communication. • Duty cards must be developed that clearly identify each of the responsible persons, their duties, functions and reporting relationships in the event of an emergency. ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FRCP 2 - FIRE AND EXPLOSION FRCP Exit Back Minimum Requirements • Fire and explosion detection/monitoring systems must be installed commensurate to the fire and explosion related risk in all appropriate locations. • All fire monitoring, detection, suppression, fire fighting and emergency response/rescue equipment must be listed on a register. • A permit system or process must be developed, implemented and maintained for use whenever a fire or explosive monitoring, detection or suppression system is off line. • Hot work must be continuously monitored for a minimum of two (2) hours and up to four (4) hours dependent upon the risk after completion. ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FRCP 3 - INRUSH AND OUTBURST FRCP Exit Back Minimum Requirements • An inrush risk assessment must be conducted to identify potential inrush sources, and once identified, an Inrush Management Plan must be developed, implemented and maintained. • Where appropriate a geotechnical assessment must be undertaken to determine the nature and magnitude of potential inrush sources. • Inrush control zones (i.e. stand off distances or barriers) must be established. • A Permit to Mine approval process must include a requirement for pre-drilling in advance of the mining direction for an inrush control zone. • Gas concentration levels must be at a pre-determined acceptable level before a Permit to Mine can be issued. ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FRCP 4 - EXPLOSIVES AND SHOTFIRING FRCP Exit Back Minimum Requirements • Loaded shots must be barricaded to prevent unauthorised and/or inadvertent access by person(s) and equipment. • Quality control measures must be implemented and maintained for drilling, loading, stemming and tie-up. • Exclusion zones must be established and procedures developed, implemented and maintained for pre-blast inspection, clearance and sentry placement to ensure the safety of all person(s) and equipment. • Procedures must be developed, implemented and maintained for the loading of explosives into hot or reactive ground. ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FRCP 5 - ENERGY AND ISOLATION FRCP Exit Back Minimum Requirements • Operations must develop, implement and maintain an energy isolation procedure and relevant permits for all of the relevant energy sources. • The energy isolation procedure must, as a minimum, contain the 12 step process flowchart for all isolations. • Particular emphasis must be placed on: • Identification and dissipation of all relevant energy sources; • Isolating and securing; and • Verification of the isolation, i.e. test for dead. ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FRCP 6 - WORKING AT HEIGHTS FRCP Exit Back Minimum Requirements • Personnel must not work above two (2) metres without appropriate guarding or fall restraint. • Personnel working at heights must not work alone. • All safety harnesses, lanyards and accessories must be appropriate to the type of work being conducted and meet the relevant design standard. • Anchorage points on apparatus should, where practical, be above the head of the worker and in any event not below waist level. ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FRCP 7 - LIFTING TOWING AND RIGGING FRCP Exit Back Minimum Requirements • Persons must not under any circumstances enter an area under a suspended load. • Crane/lifting equipment must have at least 20 metres clearance from all power lines unless a risk assessment is undertaken to determine controls to allow for operations within 20 metres. • Tag lines must be used where a load requires steadying or guidance. • Equipment used for towing must not be used for lifting activities. • All crane hooks must be fitted with a positive safety catch. ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FRCP 8 - CONFINED SPACES FRCP Exit Back Minimum Requirements • Confined spaces must be signposted. • All access to confined spaces must be in accordance with a permit system that includes a pre-entry risk assessment and clearly defined conditions of entry. • Atmospheric monitoring equipment must be used, be of an approved type, be listed on a register, and be inspected, tested and calibrated. ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FRCP 9 - TYRE AND RIM MANAGEMENT FRCP Exit Back Minimum Requirements • A Tyre and Rim Management Plan must cover lifting, testing, maintaining and changing tyres and rims on mobile equipment. • Tyres must be deflated to a nominal pressure no greater than 15psi (105kPa) prior to removal. • Operations must establish a clearly demarcated restricted work area for changing tyres and rims to protect other personnel. • No person shall approach a vehicle within 24 hours of a lightning strike, contact with high voltage electricity, or a tyre fire. An exclusion zone of at least 300 metres must be established. ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FRCP 10 - ELECTRICAL INSTALLATIONS FRCP Exit Back Minimum Requirements • All electrical work must be conducted by competent and authorised personnel. • Safe isolation procedures must be followed in accordance with the site Isolation Procedure. • Electrical safety devices such as earth leakage and overload protection must be installed on all final distribution circuits. • There must be a site assessment of overhead and underground power lines and a system in place to control the risks. • Operations must develop, implement and maintain a high voltage permit system. ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FRCP 11 - MOBILE EQUIPMENT FRCP Exit Back Minimum Requirements • A risk assessment must be conducted to identify the risks associated with mobile equipment including the interaction of heavy and light vehicles and pedestrians. • A Traffic Management Plan must be developed, implemented and maintained. • Operations must make rules that relate to safe travelling and parking distances. • Operations must construct and maintain safety berms/windrows that consider the height, density, material type and profile to act as an effective barrier. • Wherever possible consideration is to be given to the separation of heavy and light vehicles, particularly around workshops and stockpiles. ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FRCP 12 - STRATA CONTROL FRCP Exit Back Minimum Requirements • A strata failure risk assessment must be undertaken and a Strata Failure Management Plan developed, implemented and maintained. • The Strata Failure Management Plan must include: • The appropriate factors of safety in the mine ; and • The support rules or surface slope stability rules. • No person shall enter under unsupported roof. (Sometimes during addit projects) • No person shall stand closer than 15 meters form the high wall ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FRCP 13 - CONVEYORS AND SCREENING PLANT FRCP Exit Back Minimum Requirements • A risk assessment must be conducted to identify risks during the use of conveyors and screening equipment. • There must be adequate emergency shut down devices installed on all conveyors and screening equipment • There must be effective guards and barriers to prevent access to moving parts. • Structures defects reported and repaired. • Isolation and lock process adhered to during maintenance and repair work on conveyor and screening equipment. • No man riding on conveyors ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FRCP 14 - PLANT AND EQUIPMENT MAINTENANCE FRCP Exit Back Minimum Requirements • A risk assessment must be conducted to identify risks during normal maintenance activities • There must be adequate emergency shut down devices installed on all plant and equipment • There must be effective guards and barriers to prevent access to moving parts. • Isolation and lock process adhered to during maintenance and repair work on all plant and equipment. • All plant and equipment on a planned maintenance schedule ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FRCP 15 – DRILLING PROCESSES FRCP Exit Back Minimum Requirements • A risk assessment must be conducted to identify risks during drilling activities • Adequate training shall be provided to all critical position involving drilling activities. • There must be effective guards and barriers to prevent access to moving parts. • Isolation and lock process adhered to during maintenance and repair work on all plant and equipment. • All plant and equipment on a planned maintenance schedule ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
FATAL RISK CONTOL PROTOCOL FRCP Exit Back ZERO HARM PRODUCTION - PLEDGE As mining services providers, aggregate producers and suppliers to the industry, we join in a commitment to a culture that promotes our employees as our most valuable resource. We believe that safety and health are our core values. Our goal is to work with our employees to ensure they know how to recognize and prevent injuries and exposure to harm in order to return home safely at the end of every shift. To accomplish this, we will improve employee safety and health practices, ensure the amount and quality of formal employee training is appropriate, and advocate greater employee participation in the safety and health process. We will continually enhance management's direct participation through personal example and leadership in all aspects of safety and health, specifically that of senior management, production and plant managers, field site managers and supervisors. By voluntarily signing this agreement, we demonstrate our commitment to a work environment designed to eliminate injuries and accidents, which will ultimately result in zero fatalities. With continuous improvement, our next business-wide goal in this process will be to reduce the injury and accident rate with 50% each year. ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
50% ACCIDENT & INJURY REDUCTION PLAN FRCP Exit Back Our plan to reduce our Accident and Injury Rates with 50% Top Management will be appointed to continually measure compliance towards a Fatal Risk allocated to him/her. Top Management will in future be appointed as the Chairman to lead the investigation on all Category A accidents, incidents, non conformances and injuries. Revisit all high ratings on the Baseline Risk Assessment and implement more controls to a tolerable rating Site Management will conduct one Planned Task Observation (PTO) per Employee on his/her critical task per month. Monthly Management Audit process change to Planned Inspections done by the SHECQ Officers and Site Management. 15 FRCP Standards will be audited biannually and chaired by the Respective Site Managers who will provide feedback to Top Management and the appointed custodian of that FRCP regarding issues identified. Top and Senior Management to attend a Prior to Shift meeting once a week at a site. Employees will be requested to make use of the Safety Suggestion Process to enable Management to continually improve their Occupational Health and Safety System. Media material should be provided by management to ensure more effective awareness at the Prior to Shift Safety Meetings. Management increased the Behaviour Base Safety (BBS) targets with 6 observations per Supervisor per week. No Mini Risk Assessment – No Job!!! (Disciplinary Code) ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
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ZERO HARM PRODUCTION DRIVE FRCP Exit Back Index New PPE shirts to promote ZERO HARM PRODUCTION ZERO HARM PRODUCTION ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD
Committed to efficient & zero harm production ZERO HARM PRODUCTION - DIESEL POWER OPENCAST MINING (PTY) LTD